Product Description

                         High Chrome Alloy Cast Iron Pump Castings Parts

Naipu  Factory of Slurry pump , sand gravel pump , dredging pump and Spare parts.

We also can do OEM Service (Original Equipment Manufacture) according to the drawing or sample.

1. Slurry Pump Spare parts Scaning 

If there is sample of spare parts , send us , we can measure it and do the drawing.

2. CZPT Making 
 Main Mode Type : Foam, Wooden Mould, Aluminium Mould
 NaiPu can supply Mode Measuring and Drawing according to the Sample

3. Moulding

Naipu   pump shell CZPT ready for pouring of  High Chrome White Iron.

4.Pouring

Chemistry samples are analyzed to assured compliance in the melt CZPT just prior the pour.

5.pump shell after shakeout ready for the 1st step of our 3 Step Heat Treat Process

6 Heat treatment

Normalizing: Increase the hardness of the rough casting parts to achieve the ideal state, so that its crystal structure changes, increase the wear properties; 
annealing: soften the rough casting parts, mainly used in the production process of the slurry pump impeller, when the sets of turnbuckles Annealing, then processing and then normalizing to achieve the use of hardness, 
Tempering: The hardness of the parts of the fitting has reached the ideal second-order changes in the crystal structure, so that the distribution of the material inside the parts more uniform, making the parts more flexible And wear and corrosion resistance
        
The first heat treatment – annealing: the products after the removal of sand is relatively brittle, to be annealed, is to heat the parts to a certain temperature and continue for some time, so that the hardness of 40HR or less, to facilitate processing and drilling;

7.Machining 

7.1 Lathe Processing

After the first heat treatment, because it is a rough casting parts, it must be processed through the lathe to reach the installation and use of size, Inaccurate dimensions may result in inability to install or large installation errors leading to reduced service life. So this step must have a professional quality inspection to test the finished parts and the next step can be performed within a reasonable error range. Slurry pump impeller should be performed dynamic balance and static balance to make the overall structure of the impeller even to reduce the occurrence of vibration.

7.2 secondary heat treatment

    Normalizing the slurry pump parts so that the hardness reaches the standard hardness;
 7.3 three times heat treatment
    The tempering of the slurry pump parts changes the internal crystal structure of the slurry pump parts.

8.Paint, Brush oil treatment;
 After the above several procedures, it is necessary to carry out brushing and brushing operations. The paint is used to prevent the first layer protection of the slurry pump parts during the ordinary storage and transportation process. Brush oil is used to make the light surface non-corrosive and more compact during assembly.

9. Assmebly
If the entire pump is required, the accessories are installed according to the installation step size. If only the wet end parts are purchased, no assembly is required.  It mainly need to change the wet end parts during the using. The remaining parts are generally replaced once a year under normal use and maintenance.

10 . Packing 
The pump and parts are packed with Standard Export Wooden Case with Film bag inner.

13. Metal Spare Parts 

Field Applications:

Mineral Processing | Coal Prep | Cyclone Feeds | Aggregate Processing | Fine Primary Mill Grinding | Chemical Slurry Service | Tailings | Secondary Grinding | Industrial Processing | Pulp and Paper | Food Processing | Cracking Operations | Ash Handling | Abrasive Slurries |Pipeline Transport | High Velocity Hydraulic Transport | Gold Mining | Concentrator |

Material of Construction:
 

	LINERS	IMPELLERS	CASING	BASE	EXPELLER	EXPELLER RING	SHAFT SLEEVE	SEALS
Standard	Chrome Alloy Natural Rubber	Chrome Alloy Natural Rubber	SG Iron	SG Iron	Chrome Alloy or SG Iron	Chrome Alloy or SG Iron	SG Iron	Rubber and Nitrile
Options	Ferralium Hastelloy C 316 SS W151 Polyurethane Neoprene Butyl Viton Nitrile EPDM Hypalon	Ferralium Hastelloy C 316 SS W151 Polyurethane Neoprene Butyl Nitrile Hypalon	SG Iron Various grades	MS Fabricated Cast Iron	NI Resist Ferralium Hastelloy C Polyurethane 316 SS W151	NI Resist Ferralium Hastelloy C 316 SS Rubber W151 Polyurethane Neoprene Butyl Nitrile	EN56C Ferralium Hastelloy C Titanium 316 SS 304 SS	Ceramic Stellite Chrome Oxide Nordel Neoprene Viton

Any Requirement for High Chrome Alloy Cast Iron Pump Castings Parts , Please be sure let me know.

Contact Me
ShiJiaZhuang NaiPu Pump Co.,Ltd
Contact person :Kitty Liu
Mobile:
 
 
 
HangZhou, Headquarters
Add.:No.368, Xihu (West Lake) Dis. North Road, HangZhou, ZheJiang Province, China

 

Screw Shaft Types

A screw shaft is a cylindrical part that turns. Depending on its size, it is able to drive many different types of devices. The following information outlines the different types of screws, including their sizes, material, function, and applications. To help you select the right screw shaft, consider the following factors:

Size

A screw can come in a variety of shapes and sizes, ranging from a quarter to a quarter-inch in diameter. A screw is a cylindrical shaft with an inclined plane wrapped around it, and its main function is to fasten objects together by translating torque into a linear force. This article will discuss the dimensions of screws and how to determine the size of a screw. It is important to note that screw sizes can be large and small depending on the purpose.
The diameter of a screw is the diameter of its shaft, and it must match the inner diameter of its nuts and washers. Screws of a certain diameter are also called machine screws, and they can be larger or smaller. Screw diameters are measured on the shaft underneath the screw head. The American Society of Mechanical Engineers (ASME) standardized screw diameters in 3/50-inch to 16 (3/8-inch) inches, and more recently, sizes were added in U.S. fractions of an inch. While shaft and head diameters are standardized, screw length may vary from job to job.
In the case of the 2.3-mm screw group, the construct strength was not improved by the 1.2-mm group. The smaller screw size did not increase the strength of the construct. Further, ABS material did not improve the construct strength. Thus, the size of screw shaft is an important consideration in model design. And remember that the more complex your model is, the larger it will be. A screw of a given size will have a similar failure rate as a screw of a different diameter.
Although different screw sizes are widely used, the differences in screw size were not statistically significant. Although there are some limitations, screws of different sizes are generally sufficient for fixation of a metacarpal shaft fracture. However, further clinical studies are needed to compare screw sizes for fracture union rates. So, if you are unsure of what size of screw shaft you need for your case, make sure to check the metric chart and ensure you use the right one.

Material

The material of a screw shaft plays an important role in the overall performance of a screw. Axial and central forces act to apply torque to the screw, while external forces, such as friction, exert a bending moment. The torsional moments are reflected in the torque, and this causes the screw to rotate at a higher rate than necessary. To ensure the longevity of the screw, the material of the screw shaft should be able to handle the bending moment, while the diameter of the shaft should be small enough to avoid causing damage.
Screws are made from different metals, such as steel, brass, titanium, and bronze. Manufacturers often apply a top coating of chromium, brass, or zinc to improve corrosion resistance. Screws made of aluminum are not durable and are prone to rusting due to exposure to weather conditions. The majority of screw shafts are self-locking. They are suited for many applications, including threaded fasteners, C-clamps, and vises.
Screws that are fabricated with conical sections typically feature reduced open cross-sectional areas at the discharge point. This is a key design parameter of conical screw shafts. In fact, reductions of up to 72% are common across a variety of applications. If the screw is designed to have a hard-iron hanger bearing, it must be hardened. If the screw shaft is not hardened, it will require an additional lubricant.
Another consideration is the threads. Screw shafts are typically made of high-precision threads and ridges. These are manufactured on lathes and CNC machines. Different shapes require different materials. Materials for the screw shaft vary. There are many different sizes and shapes available, and each 1 has its own application. In addition to helical and conical screw shafts, different materials are also available. When choosing material, the best 1 depends on the application.
The life of the screw depends on its size, load, and design. In general, the material of the screw shaft, nut body, and balls and rollers determine its fatigue life. This affects the overall life of the screw. To determine whether a specific screw has a longer or shorter life, the manufacturer must consider these factors, as well as the application requirements. The material should be clean and free of imperfections. It should be smooth and free of cracks or flaking, which may result in premature failure.

Function

The function of a screw shaft is to facilitate the rotation of a screw. Screws have several thread forms, including single-start, double-start and multi-start. Each form has its own advantages and disadvantages. In this article we’ll explore each of them in detail. The function of a screw shaft can vary based on its design, but the following are common types. Here are some examples of screw shaft types and their purposes.
The screw’s torque enables it to lift objects. It can be used in conjunction with a bolt and nut to lift a load. Screws are also used to secure objects together. You can use them in screw presses, vises, and screw jacks. But their primary function is to hold objects together. Listed below are some of their main functions. When used to lift heavy loads, they can provide the required force to secure an object.
Screws can be classified into 2 types: square and round. Square threads are more efficient than round ones because they apply 0deg of angle to the nut. Square threads are also stronger than round threads and are often used in high-load applications. They’re generally cheaper to manufacture and are more difficult to break. And unlike square threads, which have a 0deg thread angle, these threads can’t be broken easily with a screwdriver.
A screw’s head is made of a series of spiral-like structures that extend from a cylindrical part to a tip. This portion of the screw is called the shank and is made of the smallest area. The shank is the portion that applies more force to the object. As the shaft extends from the head, it becomes thinner and narrow, forming a pointed tip. The head is the most important part of the screw, so it needs to be strong to perform its function.
The diameter of the screw shaft is measured in millimeters. The M8 screw has a thread pitch of 1.25 mm. Generally, the size of the screw shaft is indicated by the major and minor diameter. These dimensions are appended with a multiplication sign (M8x1).

Applications

The design of screws, including their size and shape, determines their critical rotating speeds. These speeds depend on the threaded part of the screw, the helix angle, and the geometry of the contact surfaces. When applied to a screw, these limits are referred to as “permissible speed limits.” These maximum speeds are meant for short periods of time and optimized running conditions. Continuous operation at these speeds can reduce the calculated life of a nut mechanism.
The main materials used to manufacture screws and screw shafts include steel, stainless steel, titanium, bronze, and brass. Screws may be coated for corrosion resistance, or they may be made of aluminium. Some materials can be threaded, including Teflon and nylon. Screw threads can even be molded into glass or porcelain. For the most part, steel and stainless steel are the most common materials for screw shafts. Depending on the purpose, a screw will be made of a material that is suitable for the application.
In addition to being used in fasteners, screw shafts are used in micrometers, drillers, conveyor belts, and helicopter blades. There are numerous applications of screw shafts, from weighing scales to measuring lengths. If you’re in the market for a screw, make sure to check out these applications. You’ll be happy you did! They can help you get the job done faster. So, don’t delay your next project.
If you’re interested in learning about screw sizing, then it’s important to know the axial and moment loads that your screws will experience. By following the laws of mechanics and knowing the load you can calculate the nominal life of your screw. You can also consider the effect of misalignment, uneven loading, and shocks on your screw. These will all affect the life of your screw. Then, you can select the right screw.