Product Description

Description: Product name: Cylinear linear rail and bearings

1,Intruduction

ERSK linear rail linear CZPT rail linear CZPT slide block TBR SBR

Linear CZPT Slide Block TBR SBR series
1. Circular linear CZPT TBR16, 20, 25,30; SBR 50

2. Material: C45 # , Gcr15, Aluminum

3. ISO9001:2008 Certificate

4. High quality–Long life use

5. Manufactory with large stocks–Cheap Price and Prompt delivery

6. We can change the length of shaft and CZPT according to your requirements.

7. We can machine end round linear CZPT by your drawings.

8. Trading exporter–6 years export experience (linear rail)

2,Feature at a glance

SBR series linear block and linear shaft supprt

the linear bearing inner dia from 10mm to 50mm,

the linear shaft dia is the same as linear bearings,

the linear block case have standard SBR-S series:

SBR10UU, SBR12UU, SBR13UU, SBR16UU,SBR20UU,

SBR25UU,SBR30UU,SBR40UU,SBR50UU

have the over-length block SBR-L series:SBR10LUU,

SBR12LUU,SBR13LUU,SBR16LUU,SBR20LUU,SBR25LUU,

SBR30LUU,SBR40LUU,SBR50LUU

Look at the left picture, you could understand well

TBR series linear block and linear shaft supprt

the linear bearing inner dia from 16mm to 30mm, the linear shaft dia is the same as linear bearings

The linear block case have standard TBR-S series:TBR16UU,TBR20UU,TBR25UU,TBR30UU

Have the over-length block TBR-L series:TBR16LUU, TBR20LUU,TBR25LUU,TBR30LUU

Look at the left picture, you could understand well

Comparing to SBR and TBR, the main difference is that SBR block can just be mounted from up to down, But TBR block can be mounted from up to down, also down to up,SBR rail width is less than TBR rail width

However, SBR blocks and TBR blocks can be interchanged into the same linear guide, The rail linear shaft have 2 material:S45C and GCr15(SUJ2)

3,Products spections

Brand name	ERSK
Product name	Linear CZPT and block
Model no.	SBR/TBR
Material	quality chrome steel and stainless steel Aluminium alloy
Service	after-sale service and technical assistance as per customer’s requirement and needs. Customers are always given quickly support.
Length	Max:6000mm, other length as your requirement
Delivery time	Base on customer required quantity,by negotiated
Products packing	Plastic bag+box case or wooden case, or according to customer’s requestment
Sample	Sample order could be available
Payment terms	T/t or L/C are available for large orders, Paypal and West Union for small orders
Shipping method	DHL,UPS,TNT,FEDEX,EMS,Airfreight and by sea, By negotiated
Quality	ISO9001-2008

Double linear bearings motion guide
Linear CZPT and block:
Description
Linear CZPT is consisted of rail, block, rolling elements, retainer, recirculator, seal etc. By using the rolling elements, such as balls or rollers between the rail and block, the linear CZPT can achieve high precision linear motion.
Linear CZPT block is divied to flange type and slim type without flange.or Seal type block, Standard type block, Double bearing type block, Short type block. Also,linear block is divided to high load capacity with standard block lenth and ultra high load capacity with longer block length.

4,Let’s look at the details of the SBR and TBR series

linear bearing pillow block housing linear pillow block
Production according to customer’s request, block and rail assembled for the shipping.
Specification:
1,In stock
2,Performance: antifriction, interchangeable
3,Material: bearing steel GCr15
4,Rigidity:58-62
5,Application: CNC or automatic machinery
6,Length: can be cut to your requirement
7, Match: could match with ball screw in 1 machinery

5,SBR or TBR single shaft assembly includes:

1, Precision shafts made of different materials

2, Linear ball bushings for all performance levels

3, Linear slide bushings (ceramic/self lubricating)

4, Linear housings and components

5, Shaft support blocks and shaft support rails

6, Customer specific applications

6,If you want graphite copper sleeve into the aluminium housing, or the linear carriage with locking, We are CZPT to customize them for you.

Linear roundrails – classic components for reliable linear motion

Linear round rails are long established as machine elements for the execution of linear motions and have optimally withstood the test of time in industrial applications. They can be used for example as adjusting units in automation tasks.

Linear round rails are robust, reliable, powerful and – due to their simple construction – very economical. The construction of the round rails, which is based on hardened CZPT carriages in combination with different linear-motion bearings or linear-motion bushes, allows many possibilities for variation. Rodriguez also offers sliding bearing variants.

In addition to the type of bearing, there is also a broad spectrum of CZPT elements to choose from. Mounting the CZPT shaft on different shaft supports and the use of open CZPT elements create additional possibilities for variations. Linear roundtrails with shaft support provide an economical and robust alternative to profiled rail guides.

single Shaft Assembly (SBR or TBR series) is a complete assembly which simplifies the use of a linear bearing in a mechanical positioning application. Each assembly has a steel shaft mounted to a anodized, precision machined, aluminum support. The pre-drilled base mounting holes supports allow for easy customer mounting. The SBR or TBR assemblies come in standard lengths or customized length, and with shaft diameters from10mm to 50mm

7,Production Flow

Our Advantages

8,Our advantage

Advantages:
1, High rigidity and heavy load
2,Smooth running, low noise and non-pollution,high speed
3,High accurancy and easy setting up
4,Trial order is accpetable

Features:
Linear bearings and guides provide low friction, smooth, accurate motion for nearly any moment or normal loading condition.
1, Dynamic and static friction resistance difference is small, which is helpful to improve the response speed and sensitivity of CNC system
2,The driving power is small, which reduces the energy consumption
3,High positioning accuracy and repeat positioning accuracy
4,By increasing the preload, the rigidity is greatly enhanced
5,Using paired CZPT rails, it has the effect of homogenizing error
6,Can withstand the load from up and down or so
7,The end and the side can be manual or automatic lubricated through oil cup
8,It has simplified the desigh and manufacture of mechanical structure, therefore reduced the manufacturing cost
Application:
Linear bearing widely used in electronic equipment, tension tester and digital 3d
coordinate measurement equipment and other precision equipment, and multi-axis machine, punch, tool grinding machine, automatic cutting machine, printer,
card sorting machine installed the sliding parts such as industrial machinery. LCD manufacturing equipment, precise instruments, industrial robot, aerospace, medical and assistive and so on.

Screw Shaft Types

If you’re looking for a screw shaft, but aren’t sure which type to buy, you’re in luck. In this article, we’ll talk about the different types, including Threaded shank, Round head, and Machined. Once you’ve read it, you’ll know which type to buy. Then, you can decide whether you want a ball screw nut or a threaded shank.

Machined screw shafts

Besides the standard stainless steel shaft, manufacturers also provide a variety of other materials, such as titanium, bronze, and brass. In addition to stainless steel, manufacturers also provide a variety of top-coating options, including zinc, brass, and chromium. Aluminum screws are not particularly durable and are easily affected by weather. Most screw shafts feature self-locking mechanisms. They are especially useful in C-clamps, vises, and screw-top container lids.
For applications where accuracy is vital, a ball screw shaft needs to be annealed. A heat treatment can be performed on the ball screw shaft to ensure that both ends are heated evenly. In this process, the shaft will be more durable, while maintaining its high-precision properties. These screw shafts are a key component in computer-controlled motion-control systems, wire bonding, and other industries that require high-precision and high-quality performance.
Depending on the material used, screw shafts can be made of stainless steel or titanium. High-precision CNC machines and lathes are typically used to manufacture screw shafts. Various shapes and sizes are available, each with a specific application. Whether you need a small or large screw, you can find 1 to fit your needs. And since each size requires a different material, your choice of material is important as well.
In general, the materials used for machining screw shafts are steel, stainless steel, titanium, brass, bronze, and aluminum. Metals that resist corrosion are also commonly used. Other materials for screw shafts are Teflon, nylon, and nylon. You can also find threaded screw shafts in materials such as porcelain, glass, and ceramic. If you want to use your screws in a unique material, consider purchasing a customized one.
screwshaft

Ball screw nuts

If you have a screw shaft, the last thing you want to worry about is the ball nut slipping off. To prevent this, you can place a temporary stop in the shaft’s grooves to ensure that the ball nut does not slide off. When you remove the stop, you can then install the ball screw nut. But, before you can install the ball screw nut, you have to make sure that you have a good grip on the shaft.
When selecting ball screw nuts, it’s important to consider how much preload you need to apply to avoid excessive backlash. Preloading eliminates this problem by making the ball nut compact. It also prevents backlash, which is lost motion caused by clearance between the ball and nut. Backlash disrupts repeatability and accuracy. This is where spacer preloading comes in. You can insert a spacer between the 2 ball nuts to transmit the force to the nut. However, you should keep in mind that this method reduces the load capacity of the ball screw.
The critical speed of a screw is the maximum rotating speed before it whips. This critical speed is influenced by several factors, including the diameter of the screw shaft, the number of support elements, and the material. By adjusting these factors, you can reduce the number of components used and the amount of time it takes to assemble the screw shaft. In addition, you can also reduce the number of components and avoid stacking tolerances. However, the critical speed of plastic nuts is limited due to sliding friction.
The ball screw nut has several characteristics that make it unique. Its most prominent feature is the presence of ball bearings. These balls help reduce friction between the screw nut and the shaft. Without ball bearings, the friction would be too high to function properly. Another important characteristic is the groove profile of the nut and ball. These 2 features ensure that the ball and the nut meet at 2 points. You’ll be amazed by the results of the work of these ball screw nuts.
screwshaft

Threaded shank

Wood screws are usually not fully threaded because the shank has an unthreaded portion at the top. This shoulder part forces the screw to compress 2 pieces of wood, which prevents the screw from overheating and compromising the materials strength. As the screw is threaded partially up, it is not as difficult to remove as a fully threaded screw. However, it is important to note that a wood screw will not hold as tightly as 1 with a fully threaded shank.
In addition to being universal, screw threads can be of different sizes. For example, a M8 screw has a thread pitch of 1.25 mm. To avoid confusion, screw thread pitches are commonly given with a multiplication sign. For example, M8x1 means that the screw is 8 mm in diameter but has a thread pitch of 1 mm per 360-degree rotation. Those who are not familiar with these dimensions may find it confusing.
The OD of the threaded portion of a bolt is generally smaller than the OD of the nut. If the shank is too deep for the nut to fit, the threads may bottom out. This is why it’s important to use a thread-cutting bit with a small thread diameter. You can use a micrometer or caliper to measure the thread diameter. This tool will also allow you to easily identify which screw size fits where and how well.
The metric system is the most widely used. Fasteners with DIN numbers are generally metric in size. This makes them very useful for industrial settings. You can find metric-sized screws anywhere, as long as you buy them from a reputable manufacturer. These fasteners also come with a dog point, which is used for safety wire. If the screw needs to be replaced, the shank can be drilled with a hole for a safety wire or for a dog-point.

Round head

A round head screw is the most common type used for machine screws. Other common types include truss head, flat head, and hexed head. Each has a different profile and are used for different purposes. A round head screw is typically wider than a flat or a hexed head, and has a slightly rounded surface. These screws are useful for projects involving sheet metal or sheet-metal parts. Round heads are usually slightly wider than a hex head screw, and they may also be used as a substitute for washers in certain applications. However, truss heads are not necessary for every project.
A wood screw has a smooth shank that protrudes above the surface of the material it is attaching. A metal screw has a threaded shaft that is fully threaded from head to point, and a fully threaded shaft provides more bite. Two common head styles are round head and pan head. If the task requires the screw to be flush or countersunk, the round head will be the best choice.
Another type is the Reed & Prince screw drive. These are similar to Phillips screws but have a 75-degree V shape. They are commonly used in marine hardware and are also known as BNAE NFL22-070. This type is also used for steel plate hangers. In addition to round head and pan head screws, there are a variety of other screw types. You can even get a head with a slotted head if you know where to look.
Screw diameters are specified according to the ISO 261 or ISO 262 standards. An M8 screw has a diameter of 8.25 mm. The M8 screw has a pitch of 1.25 mm, which is equivalent to 1 mm per 360 degrees. There are several other standard screw sizes and thread diameters available. You can find them all by consulting the relevant standards. But remember, the metric system is the most popular.
screwshaft

Self-locking mechanism

A self-locking mechanism for a screw shaft is a device that secures the screw to its supporting member in a failure position. The locking mechanism provides a positive connection between the screw shaft and the control surface during normal operation, and locks the screw to its supporting member when the screw fails. Previous attempts to solve this problem have typically used secondary nuts with free play on the screw, which were intentionally designed to jam when loaded. However, such a device can be unreliable, which is why the present invention offers a more robust and reliable locking mechanism.
The self-locking function of a screw depends on several factors, including its pitch angle and the coefficient of friction of the threads. The angle of friction must be less than the tangent of the material pairing to prevent untightening of the screw. Screws with self-locking mechanisms have an efficiency e lower than 50%, which is less than half. Self-locking screws also have the benefit of being less efficient than a standard screw.
Unlike a normal screw, a self-locking screw can be turned in either direction. The nut 22 rotates with the screw shaft, and the member 23 is translated in an axial direction. Regardless of the direction of the rotation of the screw, this axial translation will result in the opposite moment to that input moment. While screw self-locking mechanisms are typically less expensive, they are more reliable and durable.
Another important feature of self-locking screws is that they are not susceptible to independent loosening. The screw cannot rotate without a certain amount of torque. In addition, a self-locking screw shaft must have a small wedge with a smaller half-angle than the arctangent of the static friction. This means that the torque applied by the driver must be greater than the torque needed to overcome the friction.

China supplier Dia25 Linear Shaft CZPT Factory Produced Aluminium Linear Rail Block with Good quality

screw-shafts

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