Tag Archives: feed machine

China best Small Animal Pet Catfish Shrimp Fish Feed Pellet Machine Gearbox with high quality

Product Description

132/160 KW Twin Screw Gearbox

 

 

Twin Screw Gearbox Features

— High Speed
—Triaxiality parallel design improve B axis bearing capacity.
—Simple manufacture and convenient assemply.Lower the cost.
—Modular structure design achieve 2 kinds of gearbox torque grade.

 

Twin Screw Gearbox Introduction

 

Twin Screw Gearbox adopting latest standard ISO1328,the precision of cylindrical gear of spherical involute, and combining our long term experience and specialty of twin-screw extruders, TDSN gearboxes are meticulously designed with top advanced designing ideas in the world for co-orientated rotating twin-screw extruders, with entirely independent Intellectual Property Rights.
The gears are made of carburizing steel of high-strength alloy of good quality by carburizing and quenching for teeth, of which all the gear grinding processes are finished by imported gear grinding machines. Gear parameters are optimized and specially designed for the characteristics of twin screw extruders, reducing stress concentration on root of gear and improving gear surface conditions. We have improved gear intension of flexural fatigue, fatigue strength and ratio of wide diameter. We have also adopted the latest designing idea and technology of heating treatment for the structure of gears, thereby ensured gears from uniformity of precision and strength.

 

 

TDSN Gearbox Power&Torque Table
Model RPM(r/min) Power(kw) Torque Grade(T/A3) CD(mm)
TDSN-40 500 30 6.98 34.5
600 37 7.17
TDSN-50 500 55 7.08 42
600 75 8.06
TDSN-52 500 55 7.09 43
600 75 8.06
TDSN-65 500 90 6.11 52
600 110 6.23
TDSN-75 500 132 5.84 60
600 160 5.89
TDSN-95 500 315 6.34 78
600 350 5.87
TDSN-110 500 500 6.13 92
600 600 6.13
TDSN-125 500 600 5.73 100
600 710 5.65
TDSN-135 500 800 5.74 110
600 1000 5.98

 

 

Production Process

 

 

NO.1

Workblank

 

Select high quality and hardness of ductile iron material.

 

NO.2

Rough Machining

 

Mang sets of rough machining equipment,such as Gantry-type milling,Radial drill,etc.Realized the blank shape and the inner hole of rough maching.

 

NO.3

Finish Machining

 

Many sets of finishing equipment,such as CNC Grinding Machine,NC Boring Machine,etc.Further processing of each working procedure,the accuracy is higher,only you.

 

NO.4
Assemble

Strong assembly and R&D team,the parts will be assembled according to the drawing,step by step audit,by running test after product finished.

 

 

 

NO.5
Gearbox Inspection

High-end testing equipment and instruments,processional inspection team,the gearbox shape,center distance,inner hole and into the next procedure,after inspection and correct.

 

NO.6

 

Delivery

 

Before leaving the factory,in addition to anti-rust paint,white paint will also be made(color number can also be provided).
Export standard packing,packaging,use at the bottom of the fixed plate,ensure that the peoduct does not shift in transit.

 

Our Service

 

24-hour Hotline

 

No matter when and where

to call we can find our service to you.

 

 

Pre-sales Consultation

 

We have 5 sales people online,

and whether you have any question

can be solved through online

communication,welcome your consultation.

After-sales Services

 

Receive products have any

questions about the product,

can look for us,we will help

you deal with the the first time,to your satisfaction.

 

All ZT keep pay attention to every step of the details,We are looking forward to the forge ahead together with you!

 

 

Packing&Delivery

 

Packing Details: According to your order quantity packaging,shipping wooden boxes,air carton.

Delivery Details: 5-40days after order.

 

1.Rust-proof oil processing,

   Prevent rust in transit.

2.Oiled paper packages,

   Prevent oil dry.

3.Bubble wrap package,

   Prevent collosions.

4.Special foam packaging. 5.Packing 6.Sealing

 

 

 

FAQ

 

How long does it take to get my products since I paid for them?

—According to yout order quantity,we will give you a reasonable delivery date.

 

Can I get the warranty of 1 year for free?

—If you need the warranty,you should pay for it.If not,do not worry ,we have confidence in our products.

 

How is your after-sale service?

—You will get our help in time as long as you find something wrong about our produces.Believe us,you deserve the best.

 

How long will your product last?

—I am sorry that I can not accurately answer your question,which is quite different from your operation time,materials and materials.

 

Lead Screws and Clamp Style Collars

If you have a lead screw, you’re probably interested in learning about the Acme thread on this type of shaft. You might also be interested in finding out about the Clamp style collars and Ball screw nut. But before you buy a new screw, make sure you understand what the terminology means. Here are some examples of screw shafts:

Acme thread

The standard ACME thread on a screw shaft is made of a metal that is resistant to corrosion and wear. It is used in a variety of applications. An Acme thread is available in a variety of sizes and styles. General purpose Acme threads are not designed to handle external radial loads and are supported by a shaft bearing and linear guide. Their design is intended to minimize the risk of flank wedging, which can cause friction forces and wear. The Centralizing Acme thread standard caters to applications without radial support and allows the thread to come into contact before its flanks are exposed to radial loads.
The ACME thread was first developed in 1894 for machine tools. While the acme lead screw is still the most popular screw in the US, European machines use the Trapezoidal Thread (Metric Acme). The acme thread is a stronger and more resilient alternative to square threads. It is also easier to cut than square threads and can be cut by using a single-point threading die.
Similarly to the internal threads, the metric versions of Acme are similar to their American counterparts. The only difference is that the metric threads are generally wider and are used more frequently in industrial settings. However, the metric-based screw threads are more common than their American counterparts worldwide. In addition, the Acme thread on screw shafts is used most often on external gears. But there is still a small minority of screw shafts that are made with a metric thread.
ACME screws provide a variety of advantages to users, including self-lubrication and reduced wear and tear. They are also ideal for vertical applications, where a reduced frictional force is required. In addition, ACME screws are highly resistant to back-drive and minimize the risk of backlash. Furthermore, they can be easily checked with readily available thread gauges. So, if you’re looking for a quality ACME screw for your next industrial project, look no further than ACME.
screwshaft

Lead screw coatings

The properties of lead screw materials affect their efficiency. These materials have high anti-corrosion, thermal resistance, and self-lubrication properties, which eliminates the need for lubrication. These coating materials include polytetrafluoroethylene (PFE), polyether ether ketone (PEK), and Vespel. Other desirable properties include high tensile strength, corrosion resistance, and rigidity.
The most common materials for lead screws are carbon steel, stainless steel, and aluminum. Lead screw coatings can be PTFE-based to withstand harsh environments and remove oil and grease. In addition to preventing corrosion, lead screw coatings improve the life of polymer parts. Lead screw assembly manufacturers offer a variety of customization options for their lead screw, including custom-molded nuts, thread forms, and nut bodies.
Lead screws are typically measured in rpm, or revolutions per minute. The PV curve represents the inverse relationship between contact surface pressure and sliding velocity. This value is affected by the material used in the construction of the screw, lubrication conditions, and end fixity. The critical speed of lead screws is determined by their length and minor diameter. End fixity refers to the support for the screw and affects its rigidity and critical speed.
The primary purpose of lead screws is to enable smooth movement. To achieve this, lead screws are usually preloaded with axial load, enabling consistent contact between a screw’s filets and nuts. Lead screws are often used in linear motion control systems and feature a large area of sliding contact between male and female threads. Lead screws can be manually operated or mortised and are available in a variety of sizes and materials. The materials used for lead screws include stainless steel and bronze, which are often protected by a PTFE type coating.
These screws are made of various materials, including stainless steel, bronze, and various plastics. They are also made to meet specific requirements for environmental conditions. In addition to lead screws, they can be made of stainless steel, aluminum, and carbon steel. Surface coatings can improve the screw’s corrosion resistance, while making it more wear resistant in tough environments. A screw that is coated with PTFE will maintain its anti-corrosion properties even in tough environments.
screwshaft

Clamp style collars

The screw shaft clamp style collar is a basic machine component, which is attached to the shaft via multiple screws. These collars act as mechanical stops, load bearing faces, or load transfer points. Their simple design makes them easy to install. This article will discuss the pros and cons of this style of collar. Let’s look at what you need to know before choosing a screw shaft clamp style collar. Here are some things to keep in mind.
Clamp-style shaft collars are a versatile mounting option for shafts. They have a recessed screw that fully engages the thread for secure locking. Screw shaft clamp collars come in different styles and can be used in both drive and power transmission applications. Listed below are the main differences between these 2 styles of collars. They are compatible with all types of shafts and are able to handle axial loads of up to 5500 pounds.
Clamp-style shaft collars are designed to prevent the screw from accidentally damaging the shaft when tightened. They can be tightened with a set screw to counteract the initial clamping force and prevent the shaft from coming loose. However, when tightening the screw, you should use a torque wrench. Using a set screw to tighten a screw shaft collar can cause it to warp and reduce the surface area that contacts the shaft.
Another key advantage to Clamp-style shaft collars is that they are easy to install. Clamp-style collars are available in one-piece and two-piece designs. These collars lock around the shaft and are easy to remove and install. They are ideal for virtually any shaft and can be installed without removing any components. This type of collar is also recommended for those who work on machines with sensitive components. However, be aware that the higher the OD, the more difficult it is to install and remove the collar.
Screw shaft clamp style collars are usually one-piece. A two-piece collar is easier to install than a one-piece one. The two-piece collars provide a more effective clamping force, as they use the full seating torque. Two-piece collars have the added benefit of being easy to install because they require no tools to install. You can disassemble one-piece collars before installing a two-piece collar.
screwshaft

Ball screw nut

The proper installation of a ball screw nut requires that the nut be installed on the center of the screw shaft. The return tubes of the ball nut must be oriented upward so that the ball nut will not overtravel. The adjusting nut must be tightened against a spacer or spring washer, then the nut is placed on the screw shaft. The nut should be rotated several times in both directions to ensure that it is centered.
Ball screw nuts are typically manufactured with a wide range of preloads. Large preloads are used to increase the rigidity of a ball screw assembly and prevent backlash, the lost motion caused by a clearance between the ball and nut. Using a large amount of preload can lead to excessive heat generation. The most common preload for ball screw nuts is 1 to 3%. This is usually more than enough to prevent backlash, but a higher preload will increase torque requirements.
The diameter of a ball screw is measured from its center, called the ball circle diameter. This diameter represents the distance a ball will travel during 1 rotation of the screw shaft. A smaller diameter means that there are fewer balls to carry the load. Larger leads mean longer travels per revolution and higher speeds. However, this type of screw cannot carry a greater load capacity. Increasing the length of the ball nut is not practical, due to manufacturing constraints.
The most important component of a ball screw is a ball bearing. This prevents excessive friction between the ball and the nut, which is common in lead-screw and nut combinations. Some ball screws feature preloaded balls, which avoid “wiggle” between the nut and the ball. This is particularly desirable in applications with rapidly changing loads. When this is not possible, the ball screw will experience significant backlash.
A ball screw nut can be either single or multiple circuits. Single or multiple-circuit ball nuts can be configured with 1 or 2 independent closed paths. Multi-circuit ball nuts have 2 or more circuits, making them more suitable for heavier loads. Depending on the application, a ball screw nut can be used for small clearance assemblies and compact sizes. In some cases, end caps and deflectors may be used to feed the balls back to their original position.

China best Small Animal Pet Catfish Shrimp Fish Feed Pellet Machine Gearbox   with high qualityChina best Small Animal Pet Catfish Shrimp Fish Feed Pellet Machine Gearbox   with high quality

China factory China Factory Supply High Advanced Paddle Type Double Shaft Feed Mixer Machine near me factory

Product Description

China factory supply high advanced paddle type double shaft feed mixer machine

Double Shaft Feed Mixer Main Product Characteristics:
1. It is widely used in feed, food chemicals, fertilizer and other industries for the mixing of powder, granular, flake, lump and other materials.
2. It has high mixing speed and short mixing period. Mixing speed is 30-120 seconds/batch.
3. Mixing homogeneity is high, CZPT 95%(i.e. CV is less than 5%). Besides, segregation won’t happen.
4. Mixing capacity is variable with large effective volume.
5. The bottom-type electric or pneumatic discharging system can assure fast material discharging and less residue wit door shaft chain mechanism.
6. The equipment of return air inlet can help avoid powder leakage, which fully meets the requirement of environmental protection.
7. Compressed air cleaning system can be equipped according to your actual needs, which will minimize the residue amount.
8. Special atomized spraying system customizable. The addition of molasses, oil and other material will be more homogeneous.
9. There are various machine types for your choice, including carbon steel, stainless steel, CZPT materials, etc.

Technical parameters of advanced Double Shaft feed Mixer for sale:

Model Effective  volume(m3) Each batch loading(kg) Each batch mixing time
(s)
Uniformity
(cv%≤)
Power(kw)
SSHJ0.5 1.5 250 30–120 5 5.5
SSHJ1 1 500 30–120 5 11
SSHJ2 2 1000 30–120 5 18.5
SSHJ4 4 2000 30–120 5 30
SSHJ6 6 3000 30–120 5 45

PRODUCT Internal Structure DETAILS

Animal feed processing line main processes as following:
Crushing proecss—–Mixing process—–Pelletizing process—-Cooling Process—–Packing Process

Raw Materials for Feed Pelletizing
The feed pellets are usually made of corn, brown rice, paddy, sorghum and soybean meal etc.

Material Cleaning Sieving and Accepting Process
By receiving materials, our plant use granule cleaner and flour cleaner to clean the dust and other debris, then magnetic cylinder clean the irons and metal in the materials. After cleaned, materials be sent to next process.

Raw Material Grinding Process
General-purpose products, stable performance, widely used in large andmedium-sized feed, food processing enterprises of raw materials crushed.
The machine uses direct drive, scientific and reasonable hammer arrangement, hammer sieve clearance, finished fineness uniform. Crushing chamber second strike technology. Selection of imported high-quality bearings, low operating temperature.
A variety of screen size optional, quick open door mechanical and elastic pressure screen mechanism, for screen fast, easy operation and maintenance.
NSK bearings, CZPT bearing, tungsten carbide alloy spray hammer. Bearing temperature display instrument.

Feed Material Auto Batching and Mixing Process

Dosing/Batching designs formulations according to the nutritional needs of different animals, using specific device to accurately weigh the various ingredients. Mixing is an operation in which various feed ingredients are metered and blended under external forces to form a uniform distribution. This process adopts 2 batching scale and a number of batching bins, of which the micro ingredients are manually added equipped with check weigher. After batching of material ingredients is completed, then enter into the mixer for mixing, and finally the material is output through the conveyor and elevator.

Weigh equipment:batching scale, batching accuracy≤3‰.
Mixing equipment:mixer SHSJ2, 1KW, 2000kg per batch, capacity 20-30T/H.

Mixing speed is short, the mixing cycle is short, 30-120 seconds / batch; mixing uniformity is high, CV ≤ 5%, and does not produce segregation;
machine mixing process is moderate, loading variable range;
Expected to meet the environmental requirements; can be equipped with compressed air cleaning system, the residue to a minimum level;
can be customized for special atomization spray system; add molasses , Grease and so more uniform;

Feed Pelletizing Process
Designed from the CPM models, Europe and the United States box.
The main drive uses high precision gear drive, the output is about 20% higher than the belt drive type.
Selection of imported high-quality bearings, oil seals, to ensure that the machine running efficient, stable, low noise.
Feeder made of stainless steel, by using frequency control motor to ensure that the quality of particles discharged.
Single Conditioner or double conditioners can be choosed, made of stainless steel, to precook raw materials before pelletizing.
The international advanced level of compensation type serpentine spring coupling, with a new structure, compact, safe, low noise, low fault performance.
Ring mold lifting device, gear box gear oil automatic cooling system.

Feed Pellet Cooling and Crumbling Process

Feed Pellet Cooling process

The latest octagonal cooling box design, no cooling dead ends. The use of closed feeder feed, into the air area, cooling effect is significant.
Discharging material evenly and evenly stacked in the cabin.
The use of slide valve reciprocating discharge mechanism, the movement is smooth, reliable, with small residues.
Low energy consumption, easy operation.
After cooling the finished product temperature is not higher than room temperature+3 ºC ~ 5 ºC, suitable for the cooling of granular materials.

Feed Pellet Crumbling Process

Diameter of feed pellet can be customized by the different die CZPT hole, but length can be also adjusted by the feed pellet crumbler machine. Roller type feed pellet crumbler is the ideal equipment for feed pellet crushing. Double-roller feed pellet crumbler is suitable for crushing feed pellet, such as chicken feed, duck feed and goose feed etc.

Feed Pellet Screening and Grading Process
Combination of the circle, oval, straight 3 kinds of movement, screening effect is good. Screen ship drive with belt drive, emphasis on balance, low noise.
Screen tail support for the improved elastic support, vibration, low noise. Strengthen the base to ensure a more balanced operation of the equipment.

Feed Pellet Packing Process
High-precision weighing indicator, import PLC,high-precision analog load cell composed of weighing control system.
Applicable to materials with poor mobility. In the weighing mechanism, the hopper on the system with a suction port, can effectively control the spill of equipment dust to ensure that the dust concentration in the working environment, and can make the scale of the body pressure to maintain balance with the outside world, to avoid the air flow weighing accuracy influences.
Packing accuracy: 0.1% Packing range:5-50kg / bag

Automatic PLC Control System
With the automatic PLC control system, the animal feed processing line is with high efficiency and convenient operation.
1.Full automation of the complete production line
2.Constant product quality at a high throughput rate
3.Lower manpower requirements, less time cost
4.Better monitoring of the production process

Other process like conveying, elevating, material feeding, water and liquid adding machine

Packing and shipping

The Double Shaft feed Mixer for sale would be covered by plastic, and then packed in standard ply wooden package for exporting.

Our Services
 

1 We provide 1 year guarantee with life-time service.
2 We provide English manual and video for operation
3 If required, we could send technicians for installation and commissioning, training.
4 Any problem in operation or others about the machine, you can contact with us we will give 
solution in 24-48 hours. If big problem, we can send technician to customer’s local place.

Contact information:
If you have interest in this advanced Double Shaft feed Mixer for sale, kindly please send us inquiry.

 

 

 

Screw Shaft Types

A screw shaft is a cylindrical part that turns. Depending on its size, it is able to drive many different types of devices. The following information outlines the different types of screws, including their sizes, material, function, and applications. To help you select the right screw shaft, consider the following factors:
screwshaft

Size

A screw can come in a variety of shapes and sizes, ranging from a quarter to a quarter-inch in diameter. A screw is a cylindrical shaft with an inclined plane wrapped around it, and its main function is to fasten objects together by translating torque into a linear force. This article will discuss the dimensions of screws and how to determine the size of a screw. It is important to note that screw sizes can be large and small depending on the purpose.
The diameter of a screw is the diameter of its shaft, and it must match the inner diameter of its nuts and washers. Screws of a certain diameter are also called machine screws, and they can be larger or smaller. Screw diameters are measured on the shaft underneath the screw head. The American Society of Mechanical Engineers (ASME) standardized screw diameters in 3/50-inch to 16 (3/8-inch) inches, and more recently, sizes were added in U.S. fractions of an inch. While shaft and head diameters are standardized, screw length may vary from job to job.
In the case of the 2.3-mm screw group, the construct strength was not improved by the 1.2-mm group. The smaller screw size did not increase the strength of the construct. Further, ABS material did not improve the construct strength. Thus, the size of screw shaft is an important consideration in model design. And remember that the more complex your model is, the larger it will be. A screw of a given size will have a similar failure rate as a screw of a different diameter.
Although different screw sizes are widely used, the differences in screw size were not statistically significant. Although there are some limitations, screws of different sizes are generally sufficient for fixation of a metacarpal shaft fracture. However, further clinical studies are needed to compare screw sizes for fracture union rates. So, if you are unsure of what size of screw shaft you need for your case, make sure to check the metric chart and ensure you use the right one.
screwshaft

Material

The material of a screw shaft plays an important role in the overall performance of a screw. Axial and central forces act to apply torque to the screw, while external forces, such as friction, exert a bending moment. The torsional moments are reflected in the torque, and this causes the screw to rotate at a higher rate than necessary. To ensure the longevity of the screw, the material of the screw shaft should be able to handle the bending moment, while the diameter of the shaft should be small enough to avoid causing damage.
Screws are made from different metals, such as steel, brass, titanium, and bronze. Manufacturers often apply a top coating of chromium, brass, or zinc to improve corrosion resistance. Screws made of aluminum are not durable and are prone to rusting due to exposure to weather conditions. The majority of screw shafts are self-locking. They are suited for many applications, including threaded fasteners, C-clamps, and vises.
Screws that are fabricated with conical sections typically feature reduced open cross-sectional areas at the discharge point. This is a key design parameter of conical screw shafts. In fact, reductions of up to 72% are common across a variety of applications. If the screw is designed to have a hard-iron hanger bearing, it must be hardened. If the screw shaft is not hardened, it will require an additional lubricant.
Another consideration is the threads. Screw shafts are typically made of high-precision threads and ridges. These are manufactured on lathes and CNC machines. Different shapes require different materials. Materials for the screw shaft vary. There are many different sizes and shapes available, and each 1 has its own application. In addition to helical and conical screw shafts, different materials are also available. When choosing material, the best 1 depends on the application.
The life of the screw depends on its size, load, and design. In general, the material of the screw shaft, nut body, and balls and rollers determine its fatigue life. This affects the overall life of the screw. To determine whether a specific screw has a longer or shorter life, the manufacturer must consider these factors, as well as the application requirements. The material should be clean and free of imperfections. It should be smooth and free of cracks or flaking, which may result in premature failure.

Function

The function of a screw shaft is to facilitate the rotation of a screw. Screws have several thread forms, including single-start, double-start and multi-start. Each form has its own advantages and disadvantages. In this article we’ll explore each of them in detail. The function of a screw shaft can vary based on its design, but the following are common types. Here are some examples of screw shaft types and their purposes.
The screw’s torque enables it to lift objects. It can be used in conjunction with a bolt and nut to lift a load. Screws are also used to secure objects together. You can use them in screw presses, vises, and screw jacks. But their primary function is to hold objects together. Listed below are some of their main functions. When used to lift heavy loads, they can provide the required force to secure an object.
Screws can be classified into 2 types: square and round. Square threads are more efficient than round ones because they apply 0deg of angle to the nut. Square threads are also stronger than round threads and are often used in high-load applications. They’re generally cheaper to manufacture and are more difficult to break. And unlike square threads, which have a 0deg thread angle, these threads can’t be broken easily with a screwdriver.
A screw’s head is made of a series of spiral-like structures that extend from a cylindrical part to a tip. This portion of the screw is called the shank and is made of the smallest area. The shank is the portion that applies more force to the object. As the shaft extends from the head, it becomes thinner and narrow, forming a pointed tip. The head is the most important part of the screw, so it needs to be strong to perform its function.
The diameter of the screw shaft is measured in millimeters. The M8 screw has a thread pitch of 1.25 mm. Generally, the size of the screw shaft is indicated by the major and minor diameter. These dimensions are appended with a multiplication sign (M8x1).
screwshaft

Applications

The design of screws, including their size and shape, determines their critical rotating speeds. These speeds depend on the threaded part of the screw, the helix angle, and the geometry of the contact surfaces. When applied to a screw, these limits are referred to as “permissible speed limits.” These maximum speeds are meant for short periods of time and optimized running conditions. Continuous operation at these speeds can reduce the calculated life of a nut mechanism.
The main materials used to manufacture screws and screw shafts include steel, stainless steel, titanium, bronze, and brass. Screws may be coated for corrosion resistance, or they may be made of aluminium. Some materials can be threaded, including Teflon and nylon. Screw threads can even be molded into glass or porcelain. For the most part, steel and stainless steel are the most common materials for screw shafts. Depending on the purpose, a screw will be made of a material that is suitable for the application.
In addition to being used in fasteners, screw shafts are used in micrometers, drillers, conveyor belts, and helicopter blades. There are numerous applications of screw shafts, from weighing scales to measuring lengths. If you’re in the market for a screw, make sure to check out these applications. You’ll be happy you did! They can help you get the job done faster. So, don’t delay your next project.
If you’re interested in learning about screw sizing, then it’s important to know the axial and moment loads that your screws will experience. By following the laws of mechanics and knowing the load you can calculate the nominal life of your screw. You can also consider the effect of misalignment, uneven loading, and shocks on your screw. These will all affect the life of your screw. Then, you can select the right screw.

China factory China Factory Supply High Advanced Paddle Type Double Shaft Feed Mixer Machine   near me factory China factory China Factory Supply High Advanced Paddle Type Double Shaft Feed Mixer Machine   near me factory

China Hot selling Good Performance Animinal Feed Mixer Machine From China with Hot selling

Product Description

Good Performance Animinal Feed Mixer Machine From China
 

Double Shaft Mixer Main Product Characteristics:
1. It is widely used in feed, food chemicals, fertilizer and other industries for the mixing of powder, granular, flake, lump and other materials.
2. It has high mixing speed and short mixing period. Mixing speed is 30-120 seconds/batch.
3. Mixing homogeneity is high, CZPT 95%(i.e. CV is less than 5%). Besides, segregation won’t happen.
4. Mixing capacity is variable with large effective volume.
5. The bottom-type electric or pneumatic discharging system can assure fast material discharging and less residue wit door shaft chain mechanism.
6. The equipment of return air inlet can help avoid powder leakage, which fully meets the requirement of environmental protection.
7. Compressed air cleaning system can be equipped according to your actual needs, which will minimize the residue amount.
8. Special atomized spraying system customizable. The addition of molasses, oil and other material will be more homogeneous.
9. There are various machine types for your choice, including carbon steel, stainless steel, CZPT materials, etc.

Technical parameters of advanced Double Shaft Mixer for sale:

Model Effective  volume(m3) Each batch loading(kg) Each batch mixing time
(s)
Uniformity
(cv%≤)
Power(kw)
SSHJ0.5 1.5 250 30–120 5 5.5
SSHJ1 1 500 30–120 5 11
SSHJ2 2 1000 30–120 5 18.5
SSHJ4 4 2000 30–120 5 30
SSHJ6 6 3000 30–120 5 45

PRODUCT Internal Structure DETAILS

Animal feed processing line main processes as following:
Crushing proecss—–Mixing process—–Pelletizing process—-Cooling Process—–Packing Process

Raw Materials for Feed Pelletizing
The feed pellets are usually made of corn, brown rice, paddy, sorghum and soybean meal etc.

Material Cleaning Sieving and Accepting Process
By receiving materials, our plant use granule cleaner and flour cleaner to clean the dust and other debris, then magnetic cylinder clean the irons and metal in the materials. After cleaned, materials be sent to next process.

Raw Material Grinding Process
General-purpose products, stable performance, widely used in large andmedium-sized feed, food processing enterprises of raw materials crushed.
The machine uses direct drive, scientific and reasonable hammer arrangement, hammer sieve clearance, finished fineness uniform. Crushing chamber second strike technology. Selection of imported high-quality bearings, low operating temperature.
A variety of screen size optional, quick open door mechanical and elastic pressure screen mechanism, for screen fast, easy operation and maintenance.
NSK bearings, CZPT bearing, tungsten carbide alloy spray hammer. Bearing temperature display instrument.

Feed Material Auto Batching and Mixing Process

Dosing/Batching designs formulations according to the nutritional needs of different animals, using specific device to accurately weigh the various ingredients. Mixing is an operation in which various feed ingredients are metered and blended under external forces to form a uniform distribution. This process adopts 2 batching scale and a number of batching bins, of which the micro ingredients are manually added equipped with check weigher. After batching of material ingredients is completed, then enter into the mixer for mixing, and finally the material is output through the conveyor and elevator.

Weigh equipment:batching scale, batching accuracy≤3‰.
Mixing equipment:mixer SHSJ2, 1KW, 2000kg per batch, capacity 20-30T/H.

Mixing speed is short, the mixing cycle is short, 30-120 seconds / batch; mixing uniformity is high, CV ≤ 5%, and does not produce segregation;
machine mixing process is moderate, loading variable range;
Expected to meet the environmental requirements; can be equipped with compressed air cleaning system, the residue to a minimum level;
can be customized for special atomization spray system; add molasses , Grease and so more uniform;

Feed Pelletizing Process
Designed from the CPM models, Europe and the United States box.
The main drive uses high precision gear drive, the output is about 20% higher than the belt drive type.
Selection of imported high-quality bearings, oil seals, to ensure that the machine running efficient, stable, low noise.
Feeder made of stainless steel, by using frequency control motor to ensure that the quality of particles discharged.
Single Conditioner or double conditioners can be choosed, made of stainless steel, to precook raw materials before pelletizing.
The international advanced level of compensation type serpentine spring coupling, with a new structure, compact, safe, low noise, low fault performance.
Ring mold lifting device, gear box gear oil automatic cooling system.

Feed Pellet Cooling and Crumbling Process

Feed Pellet Cooling process

The latest octagonal cooling box design, no cooling dead ends. The use of closed feeder feed, into the air area, cooling effect is significant.
Discharging material evenly and evenly stacked in the cabin.
The use of slide valve reciprocating discharge mechanism, the movement is smooth, reliable, with small residues.
Low energy consumption, easy operation.
After cooling the finished product temperature is not higher than room temperature+3 ºC ~ 5 ºC, suitable for the cooling of granular materials.

Feed Pellet Crumbling Process

Diameter of feed pellet can be customized by the different die CZPT hole, but length can be also adjusted by the feed pellet crumbler machine. Roller type feed pellet crumbler is the ideal equipment for feed pellet crushing. Double-roller feed pellet crumbler is suitable for crushing feed pellet, such as chicken feed, duck feed and goose feed etc.

Feed Pellet Screening and Grading Process
Combination of the circle, oval, straight 3 kinds of movement, screening effect is good. Screen ship drive with belt drive, emphasis on balance, low noise.
Screen tail support for the improved elastic support, vibration, low noise. Strengthen the base to ensure a more balanced operation of the equipment.

Feed Pellet Packing Process
High-precision weighing indicator, import PLC,high-precision analog load cell composed of weighing control system.
Applicable to materials with poor mobility. In the weighing mechanism, the hopper on the system with a suction port, can effectively control the spill of equipment dust to ensure that the dust concentration in the working environment, and can make the scale of the body pressure to maintain balance with the outside world, to avoid the air flow weighing accuracy influences.
Packing accuracy: 0.1% Packing range:5-50kg / bag

Automatic PLC Control System
With the automatic PLC control system, the animal feed processing line is with high efficiency and convenient operation.
1.Full automation of the complete production line
2.Constant product quality at a high throughput rate
3.Lower manpower requirements, less time cost
4.Better monitoring of the production process

Other process like conveying, elevating, material feeding, water and liquid adding machine

Packing and shipping

The Double Shaft Mixer for sale would be covered by plastic, and then packed in standard ply wooden package for exporting.

Our Services
 

1 We provide 1 year guarantee with life-time service.
2 We provide English manual and video for operation
3 If required, we could send technicians for installation and commissioning, training.
4 Any problem in operation or others about the machine, you can contact with us we will give 
solution in 24-48 hours. If big problem, we can send technician to customer’s local place.

Contact information:
If you have interest in this advanced Double Shaft Mixer for sale, kindly please send us inquiry.

 

Types of Screw Shafts

Screw shafts come in various types and sizes. These types include fully threaded, Lead, and Acme screws. Let’s explore these types in more detail. What type of screw shaft do you need? Which 1 is the best choice for your project? Here are some tips to choose the right screw:

Machined screw shaft

The screw shaft is a basic piece of machinery, but it can be further customized depending on the needs of the customer. Its features include high-precision threads and ridges. Machined screw shafts are generally manufactured using high-precision CNC machines or lathes. The types of screw shafts available vary in shape, size, and material. Different materials are suitable for different applications. This article will provide you with some examples of different types of screw shafts.
Ball screws are used for a variety of applications, including mounting machines, liquid crystal devices, measuring devices, and food and medical equipment. Various shapes are available, including miniature ball screws and nut brackets. They are also available without keyway. These components form a high-accuracy feed mechanism. Machined screw shafts are also available with various types of threaded ends for ease of assembly. The screw shaft is an integral part of linear motion systems.
When you need a machined screw shaft, you need to know the size of the threads. For smaller machine screws, you will need a mating part. For smaller screw sizes, the numbers will be denominated as industry Numeric Sizes. These denominations are not metric, but rather in mm, and they may not have a threads-per-inch designation. Similarly, larger machine screws will usually have threads that have a higher pitch than those with a lower pitch.
Another important feature of machine screws is that they have a thread on the entire shaft, unlike their normal counterparts. These machine screws have finer threads and are intended to be screwed into existing tapped holes using a nut. This means that these screws are generally stronger than other fasteners. They are usually used to hold together electronic components, industrial equipment, and engines. In addition to this, machine screws are usually made of a variety of materials.
screwshaft

Acme screw

An Acme screw is the most common type of threaded shaft available. It is available in a variety of materials including stainless steel and carbon steel. In many applications, it is used for large plates in crushing processes. ACME screws are self-locking and are ideal for applications requiring high clamping force and low friction. They also feature a variety of standard thread forms, including knurling and rolled worms.
Acme screws are available in a wide range of sizes, from 1/8″ to 6″. The diameter is measured from the outside of the screw to the bottom of the thread. The pitch is equal to the lead in a single start screw. The lead is equal to the pitch plus the number of starts. A screw of either type has a standard pitch and a lead. Acme screws are manufactured to be accurate and durable. They are also widely available in a wide range of materials and can be customized to fit your needs.
Another type of Acme screw is the ball screw. These have no back drive and are widely used in many applications. Aside from being lightweight, they are also able to move at faster speeds. A ball screw is similar to an Acme screw, but has a different shape. A ball screw is usually longer than an Acme screw. The ball screw is used for applications that require high linear speeds. An Acme screw is a common choice for many industries.
There are many factors that affect the speed and resolution of linear motion systems. For example, the nut position and the distance the screw travels can all affect the resolution. The total length of travel, the speed, and the duty cycle are all important. The lead size will affect the maximum linear speed and force output. If the screw is long, the greater the lead size, the higher the resolution. If the lead length is short, this may not be the most efficient option.
screwshaft

Lead screw

A lead screw is a threaded mechanical device. A lead screw consists of a cylindrical shaft, which includes a shallow thread portion and a tightly wound spring wire. This spring wire forms smooth, hard-spaced thread convolutions and provides wear-resistant engagement with the nut member. The wire’s leading and trailing ends are anchored to the shaft by means appropriate to the shaft’s composition. The screw is preferably made of stainless steel.
When selecting a lead screw, 1 should first determine its critical speed. The critical speed is the maximum rotations per minute based on the natural frequency of the screw. Excessive backlash will damage the lead screw. The maximum number of revolutions per minute depends on the screw’s minor diameter, length, assembly alignment, and end fixity. Ideally, the critical speed is 80% of its evaluated critical speed. A critical speed is not exceeded because excessive backlash would damage the lead screw and may be detrimental to the screw’s performance.
The PV curve defines the safe operating limits of a lead screw. This relationship describes the inverse relationship between contact surface pressure and sliding velocity. As the PV value increases, a lower rotation speed is required for heavier axial loads. Moreover, PV is affected by material and lubrication conditions. Besides, end fixity, which refers to the way the lead screw is supported, also affects its critical speed. Fixed-fixed and free end fixity are both possible.
Lead screws are widely used in industries and everyday appliances. In fact, they are used in robotics, lifting equipment, and industrial machinery. High-precision lead screws are widely used in the fields of engraving, fluid handling, data storage, and rapid prototyping. Moreover, they are also used in 3D printing and rapid prototyping. Lastly, lead screws are used in a wide range of applications, from measuring to assembly.

Fully threaded screw

A fully threaded screw shaft can be found in many applications. Threading is an important feature of screw systems and components. Screws with threaded shafts are often used to fix pieces of machinery together. Having fully threaded screw shafts ensures that screws can be installed without removing the nut or shaft. There are 2 major types of screw threads: coarse and fine. When it comes to coarse threads, UTS is the most common type, followed by BSP.
In the 1840s, a British engineer named Joseph Whitworth created a design that was widely used for screw threads. This design later became the British Standard Whitworth. This standard was used for screw threads in the United States during the 1840s and 1860s. But as screw threads evolved and international standards were established, this system remained largely unaltered. A new design proposed in 1864 by William Sellers improved upon Whitworth’s screw threads and simplified the pitch and surface finish.
Another reason for using fully threaded screws is their ability to reduce heat. When screw shafts are partially threaded, the bone grows up to the screw shaft and causes the cavity to be too narrow to remove it. Consequently, the screw is not capable of backing out. Therefore, fully threaded screws are the preferred choice for inter-fragmentary compression in children’s fractures. However, surgeons should know the potential complication when removing metalwork.
The full thread depth of a fully threaded screw is the distance at which a male thread can freely thread into the shaft. This dimension is typically 1 millimeter shy of the total depth of the drilled hole. This provides space for tap lead and chips. The full-thread depth also makes fully threaded screws ideal for axially-loaded connections. It is also suitable for retrofitting applications. For example, fully threaded screws are commonly used to connect 2 elements.
screwshaft

Ball screw

The basic static load rating of a ball screw is determined by the product of the maximum axial static load and the safety factor “s0”. This factor is determined by past experience in similar applications and should be selected according to the design requirements of the application. The basic static load rating is a good guideline for selecting a ball screw. There are several advantages to using a ball screw for a particular application. The following are some of the most common factors to consider when selecting a ball screw.
The critical speed limit of a ball screw is dependent on several factors. First of all, the critical speed depends on the mass, length and diameter of the shaft. Second, the deflection of the shaft and the type of end bearings determine the critical speed. Finally, the unsupported length is determined by the distance between the ball nut and end screw, which is also the distance between bearings. Generally, a ball screw with a diameter greater than 1.2 mm has a critical speed limit of 200 rpm.
The first step in manufacturing a high-quality ball screw is the choice of the right steel. While the steel used for manufacturing a ball screw has many advantages, its inherent quality is often compromised by microscopic inclusions. These microscopic inclusions may eventually lead to crack propagation, surface fatigue, and other problems. Fortunately, the technology used in steel production has advanced, making it possible to reduce the inclusion size to a minimum. However, higher-quality steels can be expensive. The best material for a ball screw is vacuum-degassed pure alloy steel.
The lead of a ball screw shaft is also an important factor to consider. The lead is the linear distance between the ball and the screw shaft. The lead can increase the amount of space between the balls and the screws. In turn, the lead increases the speed of a screw. If the lead of a ball screw is increased, it may increase its accuracy. If not, the lead of a ball screw can be improved through preloading, lubrication, and better mounting accuracy.

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