The motorized or reducer screwed jack is created so that motor and shaft connectioncan be created in the two directions. The selection of gear device kind, motor type andinterconnection shaft kinds (in accordance) to the load and materials to be lifted is determinedby our business. The choice of X and Y sort is established by our organization in accordance tothe requested rate and in accordance to the requirements mentioned in the purchase type and thebest effectiveness and also overall performance is ensured. In our assembly examples, we have diagrams of how screwed jack shaft connections,motor and reducer connections are applied. In our functional examples, you can have an idea of exactly where and how your screwed screwjacks are used in daily life. You can also discover out about screwed jack installation andequipment. You can also get information about installment and tools of screwjacks.
Application Illustrations RADAR Application Stage LIFTING Software BENDING ROLLER Application LOAD LIFTING Technique Software TRIAXIAL LOAD LIFTING Program Application DAM SHUTTER Application Platform LIFTING Application Solar Power PANELS LIFTING Software
JTC Collection Cubic Screw Jack
2.5 kN Cubic Mini Screw Jack (.25T) 1. Maximum static load capacity 2.5kN 2. Lifting screw Tr 14×4 3. Gear ratios 5:1, 20:1 4. Custom made travel size 5. Translating, rotating screw layout six. Numerous mini screw jack programs seven. Hand wheel operated, motor driven
five kN Cubic Little Screw Jack (.5T) 1. Greatest static load potential 5kN two. Lifting screw Tr 18×4 3. Equipment ratios 5:1, 20:one 4. Personalized made journey size five. Translating, rotating screw style six. Anti-rotation keyed screw style 7. Numerous little screw jack methods eight. Hand wheel operated, motor driven
10 kN Cubic Screw Jack (1T) 1. Optimum static load potential 10kN 2. Lifting screw Tr 20×4 3. Gear ratios 5:1, 20:one four. Custom made journey size 5. Translating, rotating screw layout 6. Anti-rotation keyed screw design seven. A number of modest screw jack systems eight. Hand wheel operated, motor driven
25 kN Cubic Screw Jack (2.5T) one. Optimum static load capacity 25kN two. Lifting screw Tr 30×6 three. Equipment ratios 6:1, 24:one 4. Personalized created journey duration 5. Translating, rotating screw style six. Anti-rotation keyed screw style 6. Numerous models screw jack techniques 7. Hand wheel operated, motor pushed
fifty kN Cubic Screw Jack (5T) 1. Highest static load ability 50kN two. Lifting screw Tr 40×7 3. Equipment ratios 7:1, 28:1 four. Personalized manufactured travel length five. Translating, rotating screw design and style 6. Anti-rotation keyed screw design and style 6. Several models screw jack techniques 7. Hand wheel operated, motor pushed
16567X3, registered Capital 500000CNY) is a leading company and provider of screw jacks (mechanical actuators), bevel gearboxes, lifting systems, linear actuators, gearmotors and pace reducers, and other folks linear motion and power transmission merchandise in China. We are Alibaba, Created-In-China and SGS (Serial NO.: QIP-ASI192186) audited company and supplier. We also have a strict good quality method, with senior engineers, skilled experienced workers and practiced sales teams, we consistently supply the higher quality equipments to satisfy the buyers electro-mechanical actuation, lifting and positioning needs. CZPT Industry ensures quality, trustworthiness, functionality and worth for today’s demanding industrial applications. Site (English):screw-jacks Web site (English):screw-jacks Internet site (Chinese):screw-jacks
US $75-995 / Piece |
1 Piece
(Min. Order)
###
Application:
Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
2.5 kN Cubic Mini Screw Jack (0.25T) 1. Maximum static load capacity 2.5kN 2. Lifting screw Tr 14×4 3. Gear ratios 5:1, 20:1 4. Custom made travel length 5. Translating, rotating screw design 6. Multiple mini screw jack systems 7. Hand wheel operated, motor driven
5 kN Cubic Small Screw Jack (0.5T) 1. Maximum static load capacity 5kN 2. Lifting screw Tr 18×4 3. Gear ratios 5:1, 20:1 4. Custom made travel length 5. Translating, rotating screw design 6. Anti-rotation keyed screw design 7. Multiple small screw jack systems 8. Hand wheel operated, motor driven
10 kN Cubic Screw Jack (1T) 1. Maximum static load capacity 10kN 2. Lifting screw Tr 20×4 3. Gear ratios 5:1, 20:1 4. Custom made travel length 5. Translating, rotating screw design 6. Anti-rotation keyed screw design 7. Multiple small screw jack systems 8. Hand wheel operated, motor driven
25 kN Cubic Screw Jack (2.5T) 1. Maximum static load capacity 25kN 2. Lifting screw Tr 30×6 3. Gear ratios 6:1, 24:1 4. Custom made travel length 5. Translating, rotating screw design 6. Anti-rotation keyed screw design 6. Multiple units screw jack systems 7. Hand wheel operated, motor driven
50 kN Cubic Screw Jack (5T) 1. Maximum static load capacity 50kN 2. Lifting screw Tr 40×7 3. Gear ratios 7:1, 28:1 4. Custom made travel length 5. Translating, rotating screw design 6. Anti-rotation keyed screw design 6. Multiple units screw jack systems 7. Hand wheel operated, motor driven
100 kN Cubic Screw Jack (10T) 1. Maximum static load capacity 100kN 2. Lifting screw Tr 55×9 3. Gear ratios 9:1, 36:1 4. Custom made travel length 5. Translating, rotating screw design 6. Anti-rotation keyed screw design 7. Multiple small screw jack systems 8. Hand wheel operated, motor driven
150 kN Cubic Screw Jack (15T) 1. Maximum static load capacity 150kN 2. Lifting screw Tr 60×9 3. Gear ratios 9:1, 36:1 4. Custom made travel length 5. Translating, rotating screw design 6. Anti-rotation keyed screw design 7. Multiple small screw jack systems 8. Hand wheel operated, motor driven
200 kN Cubic Screw Jack (20T) 1. Maximum static load capacity 200kN 2. Lifting screw Tr 70×10 3. Gear ratios 10:1, 40:1 4. Custom made travel length 5. Translating, rotating screw design 6. Anti-rotation keyed screw design 7. Multiple small screw jack systems 8. Hand wheel operated, motor driven
250 kN Cubic Screw Jack (25T) 1. Maximum static load capacity 250kN 2. Lifting screw Tr 80×10 3. Gear ratios 10:1, 40:1 4. Custom made travel length 5. Translating, rotating screw design 6. Anti-rotation keyed screw design 7. Multiple small screw jack systems 8. Hand wheel operated, motor driven
350 kN Cubic Screw Jack (35T) 1. Maximum static load capacity 350kN 2. Lifting screw Tr 100×10 3. Gear ratios 10:1, 40:1 4. Custom made travel length 5. Translating, rotating screw design 6. Anti-rotation keyed screw design 7. Multiple small screw jack systems 8. Hand wheel operated, motor driven
500 kN Cubic Screw Jack (50T) 1. Maximum static load capacity 500kN 2. Lifting screw Tr 120×14 3. Gear ratios 14:1, 56:1 4. Custom made travel length 5. Translating, rotating screw design 6. Anti-rotation keyed screw design 7. Multiple small screw jack systems 8. Hand wheel operated, motor driven
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1 Ton Machine Screw Jack (1T) 1. Maximum static load capacity 1 ton 2. Lifting screw Tr 24×4 3. Gear ratios 6:1, 12:1, 24:1 4. Custom made stroke length 5. Translating, rotating screw design 6. Multiple screw jack lift systems 7. Anti-rotation keyed screw design 8. Handwheel, Electric motor operated
2.5 Ton Machine Screw Jack (2.5T) 1. Maximum static load capacity 2.5 ton 2. Lifting screw Tr 30×6 3. Gear ratios 6:1, 12:1, 24:1 4. Custom made stroke length 5. Translating, rotating screw design 6. Multiple screw jack lift systems 7. Anti-rotation keyed screw design 8. Handwheel, Electric motor operated
5 Ton Machine Screw Jack (5T) 1. Maximum static load capacity 5 ton 2. Lifting screw Tr 40×7 3. Gear ratios 6:1, 12:1, 24:1 4. Custom made stroke length 5. Translating, rotating screw design 6. Multiple screw jack lift systems 7. Anti-rotation keyed screw design 8. Handwheel, Electric motor operated
10 Ton Machine Screw Jack (10T) 1. Maximum static load capacity 10 ton 2. Lifting screw Tr 58×12 3. Gear ratios 8:1, 12:1, 24:1 4. Custom made stroke length 5. Translating, rotating screw design 6. Multiple screw jack lift systems 7. Anti-rotation keyed screw design 8. Handwheel, Electric motor operated
15 Ton Machine Screw Jack (15T) 1. Maximum static load capacity 15 ton 2. Lifting screw Tr 58×12 3. Gear ratios 8:1, 12:1, 24:1 4. Custom made stroke length 5. Translating, rotating screw design 6. Multiple screw jack lift systems 7. Anti-rotation keyed screw design 8. Handwheel, Electric motor operated
20 Ton Machine Screw Jack (20T) 1. Maximum static load capacity 20 ton 2. Lifting screw Tr 65×12 3. Gear ratios 8:1, 12:1, 24:1 4. Custom made stroke length 5. Translating, rotating screw design 6. Multiple screw jack lift systems 7. Anti-rotation keyed screw design 8. Handwheel, Electric motor operated
25 Ton Machine Screw Jack (25T) 1. Maximum static load capacity 25 ton 2. Lifting screw Tr 90×16 3. Gear ratios 10-2/3:1, 32:1 4. Custom made stroke length 5. Translating, rotating screw design 6. Multiple screw jack lift systems 7. Anti-rotation keyed screw design 8. Handwheel, Electric motor operated
35 Ton Machine Screw Jack (35T) 1. Maximum static load capacity 35 ton 2. Lifting screw Tr 100×20 3. Gear ratios 10-2/3:1, 32:1 4. Custom made stroke length 5. Translating, rotating screw design 6. Multiple screw jack lift systems 7. Anti-rotation keyed screw design 8. Handwheel, Electric motor operated
50 Ton Machine Screw Jack (50T) 1. Maximum static load capacity 50 ton 2. Lifting screw Tr 120×20 3. Gear ratios 10-2/3:1, 32:1 4. Custom made stroke length 5. Translating, rotating screw design 6. Multiple screw jack lift systems 7. Anti-rotation keyed screw design 8. Handwheel, Electric motor operated
100 Ton Machine Screw Jack (100T) 1. Maximum static load capacity 100 ton 2. Lifting screw Tr 160×23 3. Gear ratios 12:1, 36:1 4. Custom made travel length 5. Translating, rotating screw design 6. Anti-rotation keyed screw design 6. Multiple units screw jack systems 7. Hand wheel operated, motor driven
US $75-995 / Piece |
1 Piece
(Min. Order)
###
Application:
Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
2.5 kN Cubic Mini Screw Jack (0.25T) 1. Maximum static load capacity 2.5kN 2. Lifting screw Tr 14×4 3. Gear ratios 5:1, 20:1 4. Custom made travel length 5. Translating, rotating screw design 6. Multiple mini screw jack systems 7. Hand wheel operated, motor driven
5 kN Cubic Small Screw Jack (0.5T) 1. Maximum static load capacity 5kN 2. Lifting screw Tr 18×4 3. Gear ratios 5:1, 20:1 4. Custom made travel length 5. Translating, rotating screw design 6. Anti-rotation keyed screw design 7. Multiple small screw jack systems 8. Hand wheel operated, motor driven
10 kN Cubic Screw Jack (1T) 1. Maximum static load capacity 10kN 2. Lifting screw Tr 20×4 3. Gear ratios 5:1, 20:1 4. Custom made travel length 5. Translating, rotating screw design 6. Anti-rotation keyed screw design 7. Multiple small screw jack systems 8. Hand wheel operated, motor driven
25 kN Cubic Screw Jack (2.5T) 1. Maximum static load capacity 25kN 2. Lifting screw Tr 30×6 3. Gear ratios 6:1, 24:1 4. Custom made travel length 5. Translating, rotating screw design 6. Anti-rotation keyed screw design 6. Multiple units screw jack systems 7. Hand wheel operated, motor driven
50 kN Cubic Screw Jack (5T) 1. Maximum static load capacity 50kN 2. Lifting screw Tr 40×7 3. Gear ratios 7:1, 28:1 4. Custom made travel length 5. Translating, rotating screw design 6. Anti-rotation keyed screw design 6. Multiple units screw jack systems 7. Hand wheel operated, motor driven
100 kN Cubic Screw Jack (10T) 1. Maximum static load capacity 100kN 2. Lifting screw Tr 55×9 3. Gear ratios 9:1, 36:1 4. Custom made travel length 5. Translating, rotating screw design 6. Anti-rotation keyed screw design 7. Multiple small screw jack systems 8. Hand wheel operated, motor driven
150 kN Cubic Screw Jack (15T) 1. Maximum static load capacity 150kN 2. Lifting screw Tr 60×9 3. Gear ratios 9:1, 36:1 4. Custom made travel length 5. Translating, rotating screw design 6. Anti-rotation keyed screw design 7. Multiple small screw jack systems 8. Hand wheel operated, motor driven
200 kN Cubic Screw Jack (20T) 1. Maximum static load capacity 200kN 2. Lifting screw Tr 70×10 3. Gear ratios 10:1, 40:1 4. Custom made travel length 5. Translating, rotating screw design 6. Anti-rotation keyed screw design 7. Multiple small screw jack systems 8. Hand wheel operated, motor driven
250 kN Cubic Screw Jack (25T) 1. Maximum static load capacity 250kN 2. Lifting screw Tr 80×10 3. Gear ratios 10:1, 40:1 4. Custom made travel length 5. Translating, rotating screw design 6. Anti-rotation keyed screw design 7. Multiple small screw jack systems 8. Hand wheel operated, motor driven
350 kN Cubic Screw Jack (35T) 1. Maximum static load capacity 350kN 2. Lifting screw Tr 100×10 3. Gear ratios 10:1, 40:1 4. Custom made travel length 5. Translating, rotating screw design 6. Anti-rotation keyed screw design 7. Multiple small screw jack systems 8. Hand wheel operated, motor driven
500 kN Cubic Screw Jack (50T) 1. Maximum static load capacity 500kN 2. Lifting screw Tr 120×14 3. Gear ratios 14:1, 56:1 4. Custom made travel length 5. Translating, rotating screw design 6. Anti-rotation keyed screw design 7. Multiple small screw jack systems 8. Hand wheel operated, motor driven
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1 Ton Machine Screw Jack (1T) 1. Maximum static load capacity 1 ton 2. Lifting screw Tr 24×4 3. Gear ratios 6:1, 12:1, 24:1 4. Custom made stroke length 5. Translating, rotating screw design 6. Multiple screw jack lift systems 7. Anti-rotation keyed screw design 8. Handwheel, Electric motor operated
2.5 Ton Machine Screw Jack (2.5T) 1. Maximum static load capacity 2.5 ton 2. Lifting screw Tr 30×6 3. Gear ratios 6:1, 12:1, 24:1 4. Custom made stroke length 5. Translating, rotating screw design 6. Multiple screw jack lift systems 7. Anti-rotation keyed screw design 8. Handwheel, Electric motor operated
5 Ton Machine Screw Jack (5T) 1. Maximum static load capacity 5 ton 2. Lifting screw Tr 40×7 3. Gear ratios 6:1, 12:1, 24:1 4. Custom made stroke length 5. Translating, rotating screw design 6. Multiple screw jack lift systems 7. Anti-rotation keyed screw design 8. Handwheel, Electric motor operated
10 Ton Machine Screw Jack (10T) 1. Maximum static load capacity 10 ton 2. Lifting screw Tr 58×12 3. Gear ratios 8:1, 12:1, 24:1 4. Custom made stroke length 5. Translating, rotating screw design 6. Multiple screw jack lift systems 7. Anti-rotation keyed screw design 8. Handwheel, Electric motor operated
15 Ton Machine Screw Jack (15T) 1. Maximum static load capacity 15 ton 2. Lifting screw Tr 58×12 3. Gear ratios 8:1, 12:1, 24:1 4. Custom made stroke length 5. Translating, rotating screw design 6. Multiple screw jack lift systems 7. Anti-rotation keyed screw design 8. Handwheel, Electric motor operated
20 Ton Machine Screw Jack (20T) 1. Maximum static load capacity 20 ton 2. Lifting screw Tr 65×12 3. Gear ratios 8:1, 12:1, 24:1 4. Custom made stroke length 5. Translating, rotating screw design 6. Multiple screw jack lift systems 7. Anti-rotation keyed screw design 8. Handwheel, Electric motor operated
25 Ton Machine Screw Jack (25T) 1. Maximum static load capacity 25 ton 2. Lifting screw Tr 90×16 3. Gear ratios 10-2/3:1, 32:1 4. Custom made stroke length 5. Translating, rotating screw design 6. Multiple screw jack lift systems 7. Anti-rotation keyed screw design 8. Handwheel, Electric motor operated
35 Ton Machine Screw Jack (35T) 1. Maximum static load capacity 35 ton 2. Lifting screw Tr 100×20 3. Gear ratios 10-2/3:1, 32:1 4. Custom made stroke length 5. Translating, rotating screw design 6. Multiple screw jack lift systems 7. Anti-rotation keyed screw design 8. Handwheel, Electric motor operated
50 Ton Machine Screw Jack (50T) 1. Maximum static load capacity 50 ton 2. Lifting screw Tr 120×20 3. Gear ratios 10-2/3:1, 32:1 4. Custom made stroke length 5. Translating, rotating screw design 6. Multiple screw jack lift systems 7. Anti-rotation keyed screw design 8. Handwheel, Electric motor operated
100 Ton Machine Screw Jack (100T) 1. Maximum static load capacity 100 ton 2. Lifting screw Tr 160×23 3. Gear ratios 12:1, 36:1 4. Custom made travel length 5. Translating, rotating screw design 6. Anti-rotation keyed screw design 6. Multiple units screw jack systems 7. Hand wheel operated, motor driven
Screw Shaft Features Explained
When choosing the screw shaft for your application, you should consider the features of the screws: threads, lead, pitch, helix angle, and more. You may be wondering what these features mean and how they affect the screw’s performance. This article explains the differences between these factors. The following are the features that affect the performance of screws and their properties. You can use these to make an informed decision and purchase the right screw. You can learn more about these features by reading the following articles.
Threads
The major diameter of a screw thread is the larger of the two extreme diameters. The major diameter of a screw is also known as the outside diameter. This dimension can’t be directly measured, but can be determined by measuring the distance between adjacent sides of the thread. In addition, the mean area of a screw thread is known as the pitch. The diameter of the thread and pitch line are directly proportional to the overall size of the screw. The threads are classified by the diameter and pitch. The major diameter of a screw shaft has the largest number of threads; the smaller diameter is called the minor diameter. The thread angle, also known as the helix angle, is measured perpendicular to the axis of the screw. The major diameter is the largest part of the screw; the minor diameter is the lower end of the screw. The thread angle is the half distance between the major and minor diameters. The minor diameter is the outer surface of the screw, while the top surface corresponds to the major diameter. The pitch is measured at the crest of a thread. In other words, a 16-pitch thread has a diameter of one sixteenth of the screw shaft’s diameter. The actual diameter is 0.03125 inches. Moreover, a large number of manufacturers use this measurement to determine the thread pitch. The pitch diameter is a critical factor in successful mating of male and female threads. So, when determining the pitch diameter, you need to check the thread pitch plate of a screw.
Lead
In screw shaft applications, a solid, corrosion-resistant material is an important requirement. Lead screws are a robust choice, which ensure shaft direction accuracy. This material is widely used in lathes and measuring instruments. They have black oxide coatings and are suited for environments where rusting is not acceptable. These screws are also relatively inexpensive. Here are some advantages of lead screws. They are highly durable, cost-effective, and offer high reliability. A lead screw system may have multiple starts, or threads that run parallel to each other. The lead is the distance the nut travels along the shaft during a single revolution. The smaller the lead, the tighter the thread. The lead can also be expressed as the pitch, which is the distance between adjacent thread crests or troughs. A lead screw has a smaller pitch than a nut, and the smaller the lead, the greater its linear speed. When choosing lead screws, the critical speed is the maximum number of revolutions per minute. This is determined by the minor diameter of the shaft and its length. The critical speed should never be exceeded or the lead will become distorted or cracked. The recommended operational speed is around eighty percent of the evaluated critical speed. Moreover, the lead screw must be properly aligned to avoid excessive vibrations. In addition, the screw pitch must be within the design tolerance of the shaft.
Pitch
The pitch of a screw shaft can be viewed as the distance between the crest of a thread and the surface where the threads meet. In mathematics, the pitch is equivalent to the length of one wavelength. The pitch of a screw shaft also relates to the diameter of the threads. In the following, the pitch of a screw is explained. It is important to note that the pitch of a screw is not a metric measurement. In the following, we will define the two terms and discuss how they relate to one another. A screw’s pitch is not the same in all countries. The United Kingdom, Canada, and the United States have standardized screw threads according to the UN system. Therefore, there is a need to specify the pitch of a screw shaft when a screw is being manufactured. The standardization of pitch and diameter has also reduced the cost of screw manufacturing. Nevertheless, screw threads are still expensive. The United Kingdom, Canada, and the United States have introduced a system for the calculation of screw pitch. The pitch of a lead screw is the same as that of a lead screw. The diameter is 0.25 inches and the circumference is 0.79 inches. When calculating the mechanical advantage of a screw, divide the diameter by its pitch. The larger the pitch, the more threads the screw has, increasing its critical speed and stiffness. The pitch of a screw shaft is also proportional to the number of starts in the shaft.
Helix angle
The helix angle of a screw shaft is the angle formed between the circumference of the cylinder and its helix. Both of these angles must be equal to 90 degrees. The larger the lead angle, the smaller the helix angle. Some reference materials refer to angle B as the helix angle. However, the actual angle is derived from calculating the screw geometry. Read on for more information. Listed below are some of the differences between helix angles and lead angles. High helix screws have a long lead. This length reduces the number of effective turns of the screw. Because of this, fine pitch screws are usually used for small movements. A typical example is a 16-mm x 5-inch screw. Another example of a fine pitch screw is a 12x2mm screw. It is used for small moves. This type of screw has a lower lead angle than a high-helix screw. A screw’s helix angle refers to the relative angle of the flight of the helix to the plane of the screw axis. While screw helix angles are not often altered from the standard square pitch, they can have an effect on processing. Changing the helix angle is more common in two-stage screws, special mixing screws, and metering screws. When a screw is designed for this function, it should be able to handle the materials it is made of.
Size
The diameter of a screw is its diameter, measured from the head to the shaft. Screw diameters are standardized by the American Society of Mechanical Engineers. The diameters of screws range from 3/50 inches to sixteen inches, and more recently, fractions of an inch have been added. However, shaft diameters may vary depending on the job, so it is important to know the right size for the job. The size chart below shows the common sizes for screws. Screws are generally referred to by their gauge, which is the major diameter. Screws with a major diameter less than a quarter of an inch are usually labeled as #0 to #14 and larger screws are labeled as sizes in fractions of an inch. There are also decimal equivalents of each screw size. These measurements will help you choose the correct size for your project. The screws with the smaller diameters were not tested. In the previous section, we described the different shaft sizes and their specifications. These screw sizes are usually indicated by fractions of an inch, followed by a number of threads per inch. For example, a ten-inch screw has a shaft size of 2” with a thread pitch of 1/4″, and it has a diameter of two inches. This screw is welded to a two-inch Sch. 40 pipe. Alternatively, it can be welded to a 9-inch O.A.L. pipe.
Shape
Screws come in a wide variety of sizes and shapes, from the size of a quarter to the diameter of a U.S. quarter. Screws’ main function is to hold objects together and to translate torque into linear force. The shape of a screw shaft, if it is round, is the primary characteristic used to define its use. The following chart shows how the screw shaft differs from a quarter: The shape of a screw shaft is determined by two features: its major diameter, or distance from the outer edge of the thread on one side to the inner smooth surface of the shaft. These are generally two to sixteen millimeters in diameter. Screw shafts can have either a fully threaded shank or a half-threaded shank, with the latter providing better stability. Regardless of whether the screw shaft is round or domed, it is important to understand the different characteristics of a screw before attempting to install it into a project. The screw shaft’s diameter is also important to its application. The ball circle diameter refers to the distance between the center of two opposite balls in contact with the grooves. The root diameter, on the other hand, refers to the distance between the bottommost grooves of the screw shaft. These are the two main measurements that define the screw’s overall size. Pitch and nominal diameter are important measurements for a screw’s performance in a particular application.
Lubrication
In most cases, lubrication of a screw shaft is accomplished with grease. Grease is made up of mineral or synthetic oil, thickening agent, and additives. The thickening agent can be a variety of different substances, including lithium, bentonite, aluminum, and barium complexes. A common classification for lubricating grease is NLGI Grade. While this may not be necessary when specifying the type of grease to use for a particular application, it is a useful qualitative measure. When selecting a lubricant for a screw shaft, the operating temperature and the speed of the shaft determine the type of oil to use. Too much oil can result in heat buildup, while too little can lead to excessive wear and friction. The proper lubrication of a screw shaft directly affects the temperature rise of a ball screw, and the life of the assembly. To ensure the proper lubrication, follow the guidelines below. Ideally, a low lubrication level is appropriate for medium-sized feed stuff factories. High lubrication level is appropriate for larger feed stuff factories. However, in low-speed applications, the lubrication level should be sufficiently high to ensure that the screws run freely. This is the only way to reduce friction and ensure the longest life possible. Lubrication of screw shafts is an important consideration for any screw.
Dimension, chemical composition, UT, MT, Mechanical Property, according to class rules
Port of loading
HangZhou or as customer’s required
1.How can I get the quotation? Please give us your drawing,quantity,weight and material of the product. 2.If you don’t have the drawing,can you make drawing for me? Yes,we are CZPT to make the drawing of your sample duplicate the sample. 3.When can I get the sample and your main order time? Sample time: 35-40 days after start to make mold. Order time: 35-40 days, the accurate time depends on product. 4.What is your payment method? Tooling:100% T/T advanced Order time:50% deposit,50%to be paid before shipment. 5.Which kind of file format you can read? PDF, IGS, DWG, STEP, MAX 6.What is your surface treatment? Including: powder coating, sand blasting, painting, polishing, acid pickling, anodizing, enamel, zinc plating, hot-dip galvanizing, chrome plating. 7.What is your way of packing? Normally we pack goods according to customers’ requirements.
Types of Screw Shafts
Screw shafts come in various types and sizes. These types include fully threaded, Lead, and Acme screws. Let’s explore these types in more detail. What type of screw shaft do you need? Which 1 is the best choice for your project? Here are some tips to choose the right screw:
Machined screw shaft
The screw shaft is a basic piece of machinery, but it can be further customized depending on the needs of the customer. Its features include high-precision threads and ridges. Machined screw shafts are generally manufactured using high-precision CNC machines or lathes. The types of screw shafts available vary in shape, size, and material. Different materials are suitable for different applications. This article will provide you with some examples of different types of screw shafts. Ball screws are used for a variety of applications, including mounting machines, liquid crystal devices, measuring devices, and food and medical equipment. Various shapes are available, including miniature ball screws and nut brackets. They are also available without keyway. These components form a high-accuracy feed mechanism. Machined screw shafts are also available with various types of threaded ends for ease of assembly. The screw shaft is an integral part of linear motion systems. When you need a machined screw shaft, you need to know the size of the threads. For smaller machine screws, you will need a mating part. For smaller screw sizes, the numbers will be denominated as industry Numeric Sizes. These denominations are not metric, but rather in mm, and they may not have a threads-per-inch designation. Similarly, larger machine screws will usually have threads that have a higher pitch than those with a lower pitch. Another important feature of machine screws is that they have a thread on the entire shaft, unlike their normal counterparts. These machine screws have finer threads and are intended to be screwed into existing tapped holes using a nut. This means that these screws are generally stronger than other fasteners. They are usually used to hold together electronic components, industrial equipment, and engines. In addition to this, machine screws are usually made of a variety of materials.
Acme screw
An Acme screw is the most common type of threaded shaft available. It is available in a variety of materials including stainless steel and carbon steel. In many applications, it is used for large plates in crushing processes. ACME screws are self-locking and are ideal for applications requiring high clamping force and low friction. They also feature a variety of standard thread forms, including knurling and rolled worms. Acme screws are available in a wide range of sizes, from 1/8″ to 6″. The diameter is measured from the outside of the screw to the bottom of the thread. The pitch is equal to the lead in a single start screw. The lead is equal to the pitch plus the number of starts. A screw of either type has a standard pitch and a lead. Acme screws are manufactured to be accurate and durable. They are also widely available in a wide range of materials and can be customized to fit your needs. Another type of Acme screw is the ball screw. These have no back drive and are widely used in many applications. Aside from being lightweight, they are also able to move at faster speeds. A ball screw is similar to an Acme screw, but has a different shape. A ball screw is usually longer than an Acme screw. The ball screw is used for applications that require high linear speeds. An Acme screw is a common choice for many industries. There are many factors that affect the speed and resolution of linear motion systems. For example, the nut position and the distance the screw travels can all affect the resolution. The total length of travel, the speed, and the duty cycle are all important. The lead size will affect the maximum linear speed and force output. If the screw is long, the greater the lead size, the higher the resolution. If the lead length is short, this may not be the most efficient option.
Lead screw
A lead screw is a threaded mechanical device. A lead screw consists of a cylindrical shaft, which includes a shallow thread portion and a tightly wound spring wire. This spring wire forms smooth, hard-spaced thread convolutions and provides wear-resistant engagement with the nut member. The wire’s leading and trailing ends are anchored to the shaft by means appropriate to the shaft’s composition. The screw is preferably made of stainless steel. When selecting a lead screw, 1 should first determine its critical speed. The critical speed is the maximum rotations per minute based on the natural frequency of the screw. Excessive backlash will damage the lead screw. The maximum number of revolutions per minute depends on the screw’s minor diameter, length, assembly alignment, and end fixity. Ideally, the critical speed is 80% of its evaluated critical speed. A critical speed is not exceeded because excessive backlash would damage the lead screw and may be detrimental to the screw’s performance. The PV curve defines the safe operating limits of a lead screw. This relationship describes the inverse relationship between contact surface pressure and sliding velocity. As the PV value increases, a lower rotation speed is required for heavier axial loads. Moreover, PV is affected by material and lubrication conditions. Besides, end fixity, which refers to the way the lead screw is supported, also affects its critical speed. Fixed-fixed and free end fixity are both possible. Lead screws are widely used in industries and everyday appliances. In fact, they are used in robotics, lifting equipment, and industrial machinery. High-precision lead screws are widely used in the fields of engraving, fluid handling, data storage, and rapid prototyping. Moreover, they are also used in 3D printing and rapid prototyping. Lastly, lead screws are used in a wide range of applications, from measuring to assembly.
Fully threaded screw
A fully threaded screw shaft can be found in many applications. Threading is an important feature of screw systems and components. Screws with threaded shafts are often used to fix pieces of machinery together. Having fully threaded screw shafts ensures that screws can be installed without removing the nut or shaft. There are 2 major types of screw threads: coarse and fine. When it comes to coarse threads, UTS is the most common type, followed by BSP. In the 1840s, a British engineer named Joseph Whitworth created a design that was widely used for screw threads. This design later became the British Standard Whitworth. This standard was used for screw threads in the United States during the 1840s and 1860s. But as screw threads evolved and international standards were established, this system remained largely unaltered. A new design proposed in 1864 by William Sellers improved upon Whitworth’s screw threads and simplified the pitch and surface finish. Another reason for using fully threaded screws is their ability to reduce heat. When screw shafts are partially threaded, the bone grows up to the screw shaft and causes the cavity to be too narrow to remove it. Consequently, the screw is not capable of backing out. Therefore, fully threaded screws are the preferred choice for inter-fragmentary compression in children’s fractures. However, surgeons should know the potential complication when removing metalwork. The full thread depth of a fully threaded screw is the distance at which a male thread can freely thread into the shaft. This dimension is typically 1 millimeter shy of the total depth of the drilled hole. This provides space for tap lead and chips. The full-thread depth also makes fully threaded screws ideal for axially-loaded connections. It is also suitable for retrofitting applications. For example, fully threaded screws are commonly used to connect 2 elements.
Ball screw
The basic static load rating of a ball screw is determined by the product of the maximum axial static load and the safety factor “s0”. This factor is determined by past experience in similar applications and should be selected according to the design requirements of the application. The basic static load rating is a good guideline for selecting a ball screw. There are several advantages to using a ball screw for a particular application. The following are some of the most common factors to consider when selecting a ball screw. The critical speed limit of a ball screw is dependent on several factors. First of all, the critical speed depends on the mass, length and diameter of the shaft. Second, the deflection of the shaft and the type of end bearings determine the critical speed. Finally, the unsupported length is determined by the distance between the ball nut and end screw, which is also the distance between bearings. Generally, a ball screw with a diameter greater than 1.2 mm has a critical speed limit of 200 rpm. The first step in manufacturing a high-quality ball screw is the choice of the right steel. While the steel used for manufacturing a ball screw has many advantages, its inherent quality is often compromised by microscopic inclusions. These microscopic inclusions may eventually lead to crack propagation, surface fatigue, and other problems. Fortunately, the technology used in steel production has advanced, making it possible to reduce the inclusion size to a minimum. However, higher-quality steels can be expensive. The best material for a ball screw is vacuum-degassed pure alloy steel. The lead of a ball screw shaft is also an important factor to consider. The lead is the linear distance between the ball and the screw shaft. The lead can increase the amount of space between the balls and the screws. In turn, the lead increases the speed of a screw. If the lead of a ball screw is increased, it may increase its accuracy. If not, the lead of a ball screw can be improved through preloading, lubrication, and better mounting accuracy.
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2.robust bearing system absorbing the forces exerted by the ring gear
3.simple mounting
4.integrated multiple-disk holding brake
5.low-noise running
6.long servive life
7.easy oil change
Planetary Gearbox
Efficiency
0.98
Housing material
42CrMo
Gear material
20CrMnTi
Surface hardness of gears
HRC58-62
Input / Output shaft material
40Cr
Machining precision of gears
6 Grade
Lubricating oil
Synthetic Grease
Heat treatment
Carbonize&quencher
Brand of bearings
C&U,HRB
Brand of oil seal
SKF
Noise (MAX)
55-70 dB
Temp. rise (MAX)
70ºC
Oil Temp. rise (MAX)
40ºC
Vibration
≤15μm
What Are Screw Shaft Threads?
A screw shaft is a threaded part used to fasten other components. The threads on a screw shaft are often described by their Coefficient of Friction, which describes how much friction is present between the mating surfaces. This article discusses these characteristics as well as the Material and Helix angle. You’ll have a better understanding of your screw shaft’s threads after reading this article. Here are some examples. Once you understand these details, you’ll be able to select the best screw nut for your needs.
Coefficient of friction between the mating surfaces of a nut and a screw shaft
There are 2 types of friction coefficients. Dynamic friction and static friction. The latter refers to the amount of friction a nut has to resist an opposing motion. In addition to the material strength, a higher coefficient of friction can cause stick-slip. This can lead to intermittent running behavior and loud squeaking. Stick-slip may lead to a malfunctioning plain bearing. Rough shafts can be used to improve this condition. The 2 types of friction coefficients are related to the applied force. When applying force, the applied force must equal the nut’s pitch diameter. When the screw shaft is tightened, the force may be removed. In the case of a loosening clamp, the applied force is smaller than the bolt’s pitch diameter. Therefore, the higher the property class of the bolt, the lower the coefficient of friction. In most cases, the screwface coefficient of friction is lower than the nut face. This is because of zinc plating on the joint surface. Moreover, power screws are commonly used in the aerospace industry. Whether or not they are power screws, they are typically made of carbon steel, alloy steel, or stainless steel. They are often used in conjunction with bronze or plastic nuts, which are preferred in higher-duty applications. These screws often require no holding brakes and are extremely easy to use in many applications. The coefficient of friction between the mating surfaces of t-screws is highly dependent on the material of the screw and the nut. For example, screws with internal lubricated plastic nuts use bearing-grade bronze nuts. These nuts are usually used on carbon steel screws, but can be used with stainless steel screws. In addition to this, they are easy to clean.
Helix angle
In most applications, the helix angle of a screw shaft is an important factor for torque calculation. There are 2 types of helix angle: right and left hand. The right hand screw is usually smaller than the left hand one. The left hand screw is larger than the right hand screw. However, there are some exceptions to the rule. A left hand screw may have a greater helix angle than a right hand screw. A screw’s helix angle is the angle formed by the helix and the axial line. Although the helix angle is not usually changed, it can have a significant effect on the processing of the screw and the amount of material conveyed. These changes are more common in 2 stage and special mixing screws, and metering screws. These measurements are crucial for determining the helix angle. In most cases, the lead angle is the correct angle when the screw shaft has the right helix angle. High helix screws have large leads, sometimes up to 6 times the screw diameter. These screws reduce the screw diameter, mass, and inertia, allowing for higher speed and precision. High helix screws are also low-rotation, so they minimize vibrations and audible noises. But the right helix angle is important in any application. You must carefully choose the right type of screw for the job at hand. If you choose a screw gear that has a helix angle other than parallel, you should select a thrust bearing with a correspondingly large center distance. In the case of a screw gear, a 45-degree helix angle is most common. A helix angle greater than zero degrees is also acceptable. Mixing up helix angles is beneficial because it allows for a variety of center distances and unique applications.
Thread angle
The thread angle of a screw shaft is measured from the base of the head of the screw to the top of the screw’s thread. In America, the standard screw thread angle is 60 degrees. The standard thread angle was not widely adopted until the early twentieth century. A committee was established by the Franklin Institute in 1864 to study screw threads. The committee recommended the Sellers thread, which was modified into the United States Standard Thread. The standardized thread was adopted by the United States Navy in 1868 and was recommended for construction by the Master Car Builders’ Association in 1871. Generally speaking, the major diameter of a screw’s threads is the outside diameter. The major diameter of a nut is not directly measured, but can be determined with go/no-go gauges. It is necessary to understand the major and minor diameters in relation to each other in order to determine a screw’s thread angle. Once this is known, the next step is to determine how much of a pitch is necessary to ensure a screw’s proper function. Helix angle and thread angle are 2 different types of angles that affect screw efficiency. For a lead screw, the helix angle is the angle between the helix of the thread and the line perpendicular to the axis of rotation. A lead screw has a greater helix angle than a helical one, but has higher frictional losses. A high-quality lead screw requires a higher torque to rotate. Thread angle and lead angle are complementary angles, but each screw has its own specific advantages. Screw pitch and TPI have little to do with tolerances, craftsmanship, quality, or cost, but rather the size of a screw’s thread relative to its diameter. Compared to a standard screw, the fine and coarse threads are easier to tighten. The coarser thread is deeper, which results in lower torques. If a screw fails because of torsional shear, it is likely to be a result of a small minor diameter.
Material
Screws have a variety of different sizes, shapes, and materials. They are typically machined on CNC machines and lathes. Each type is used for different purposes. The size and material of a screw shaft are influenced by how it will be used. The following sections give an overview of the main types of screw shafts. Each 1 is designed to perform a specific function. If you have questions about a specific type, contact your local machine shop. Lead screws are cheaper than ball screws and are used in light-duty, intermittent applications. Lead screws, however, have poor efficiency and are not recommended for continuous power transmission. But, they are effective in vertical applications and are more compact. Lead screws are typically used as a kinematic pair with a ball screw. Some types of lead screws also have self-locking properties. Because they have a low coefficient of friction, they have a compact design and very few parts. Screws are made of a variety of metals and alloys. Steel is an economical and durable material, but there are also alloy steel and stainless steel types. Bronze nuts are the most common and are often used in higher-duty applications. Plastic nuts provide low-friction, which helps reduce the drive torques. Stainless steel screws are also used in high-performance applications, and may be made of titanium. The materials used to create screw shafts vary, but they all have their specific functions. Screws are used in a wide range of applications, from industrial and consumer products to transportation equipment. They are used in many different industries, and the materials they’re made of can determine their life. The life of a screw depends on the load that it bears, the design of its internal structure, lubrication, and machining processes. When choosing screw assemblies, look for a screw made from the highest quality steels possible. Usually, the materials are very clean, so they’re a great choice for a screw. However, the presence of imperfections may cause a normal fatigue failure.
Self-locking features
Screws are known to be self-locking by nature. The mechanism for this feature is based on several factors, such as the pitch angle of the threads, material pairing, lubrication, and heating. This feature is only possible if the shaft is subjected to conditions that are not likely to cause the threads to loosen on their own. The self-locking ability of a screw depends on several factors, including the pitch angle of the thread flank and the coefficient of sliding friction between the 2 materials. One of the most common uses of screws is in a screw top container lid, corkscrew, threaded pipe joint, vise, C-clamp, and screw jack. Other applications of screw shafts include transferring power, but these are often intermittent and low-power operations. Screws are also used to move material in Archimedes’ screw, auger earth drill, screw conveyor, and micrometer. A common self-locking feature for a screw is the presence of a lead screw. A screw with a low PV value is safe to operate, but a screw with high PV will need a lower rotation speed. Another example is a self-locking screw that does not require lubrication. The PV value is also dependent on the material of the screw’s construction, as well as its lubrication conditions. Finally, a screw’s end fixity – the way the screw is supported – affects the performance and efficiency of a screw. Lead screws are less expensive and easier to manufacture. They are a good choice for light-weight and intermittent applications. These screws also have self-locking capabilities. They can be self-tightened and require less torque for driving than other types. The advantage of lead screws is their small size and minimal number of parts. They are highly efficient in vertical and intermittent applications. They are not as accurate as lead screws and often have backlash, which is caused by insufficient threads.
Features High modular design. Compact design and dimension, light weight. Wide range of ratio, high efficiency, stable running and low noise level. Several planet wheels run with load at the same time and distribute the power to realize the combination and separation of moving. Realize the coaxial transmission easily. Rich optional accessories.
Main applied for Chemical agitator Hoist and transport Steel and metallurgy Electric power Coal mining Cement and construction Paper and light industry
Housing material
Cast iron/Ductile iron
Housing hardness
HBS190-240
Gear material
20CrMnTi alloy steel
Surface hardness of gears
HRC58°~62 °
Gear core hardness
HRC33~40
Input / Output shaft material
42CrMo alloy steel
Input / Output shaft hardness
HRC25~30
Machining precision of gears
accurate grinding, 6~5 Grade
Lubricating oil
GB L-CKC220-460, Shell Omala220-460
Heat treatment
tempering, cementiting, quenching, etc.
Efficiency
94%~96% (depends on the transmission stage)
Noise (MAX)
60~68dB
Temp. rise (MAX)
40°C
Temp. rise (Oil)(MAX)
50°C
Vibration
≤20µm
Backlash
≤20Arcmin
Screw Shaft Types
A screw shaft is a cylindrical part that turns. Depending on its size, it is able to drive many different types of devices. The following information outlines the different types of screws, including their sizes, material, function, and applications. To help you select the right screw shaft, consider the following factors:
Size
A screw can come in a variety of shapes and sizes, ranging from a quarter to a quarter-inch in diameter. A screw is a cylindrical shaft with an inclined plane wrapped around it, and its main function is to fasten objects together by translating torque into a linear force. This article will discuss the dimensions of screws and how to determine the size of a screw. It is important to note that screw sizes can be large and small depending on the purpose. The diameter of a screw is the diameter of its shaft, and it must match the inner diameter of its nuts and washers. Screws of a certain diameter are also called machine screws, and they can be larger or smaller. Screw diameters are measured on the shaft underneath the screw head. The American Society of Mechanical Engineers (ASME) standardized screw diameters in 3/50-inch to 16 (3/8-inch) inches, and more recently, sizes were added in U.S. fractions of an inch. While shaft and head diameters are standardized, screw length may vary from job to job. In the case of the 2.3-mm screw group, the construct strength was not improved by the 1.2-mm group. The smaller screw size did not increase the strength of the construct. Further, ABS material did not improve the construct strength. Thus, the size of screw shaft is an important consideration in model design. And remember that the more complex your model is, the larger it will be. A screw of a given size will have a similar failure rate as a screw of a different diameter. Although different screw sizes are widely used, the differences in screw size were not statistically significant. Although there are some limitations, screws of different sizes are generally sufficient for fixation of a metacarpal shaft fracture. However, further clinical studies are needed to compare screw sizes for fracture union rates. So, if you are unsure of what size of screw shaft you need for your case, make sure to check the metric chart and ensure you use the right one.
Material
The material of a screw shaft plays an important role in the overall performance of a screw. Axial and central forces act to apply torque to the screw, while external forces, such as friction, exert a bending moment. The torsional moments are reflected in the torque, and this causes the screw to rotate at a higher rate than necessary. To ensure the longevity of the screw, the material of the screw shaft should be able to handle the bending moment, while the diameter of the shaft should be small enough to avoid causing damage. Screws are made from different metals, such as steel, brass, titanium, and bronze. Manufacturers often apply a top coating of chromium, brass, or zinc to improve corrosion resistance. Screws made of aluminum are not durable and are prone to rusting due to exposure to weather conditions. The majority of screw shafts are self-locking. They are suited for many applications, including threaded fasteners, C-clamps, and vises. Screws that are fabricated with conical sections typically feature reduced open cross-sectional areas at the discharge point. This is a key design parameter of conical screw shafts. In fact, reductions of up to 72% are common across a variety of applications. If the screw is designed to have a hard-iron hanger bearing, it must be hardened. If the screw shaft is not hardened, it will require an additional lubricant. Another consideration is the threads. Screw shafts are typically made of high-precision threads and ridges. These are manufactured on lathes and CNC machines. Different shapes require different materials. Materials for the screw shaft vary. There are many different sizes and shapes available, and each 1 has its own application. In addition to helical and conical screw shafts, different materials are also available. When choosing material, the best 1 depends on the application. The life of the screw depends on its size, load, and design. In general, the material of the screw shaft, nut body, and balls and rollers determine its fatigue life. This affects the overall life of the screw. To determine whether a specific screw has a longer or shorter life, the manufacturer must consider these factors, as well as the application requirements. The material should be clean and free of imperfections. It should be smooth and free of cracks or flaking, which may result in premature failure.
Function
The function of a screw shaft is to facilitate the rotation of a screw. Screws have several thread forms, including single-start, double-start and multi-start. Each form has its own advantages and disadvantages. In this article we’ll explore each of them in detail. The function of a screw shaft can vary based on its design, but the following are common types. Here are some examples of screw shaft types and their purposes. The screw’s torque enables it to lift objects. It can be used in conjunction with a bolt and nut to lift a load. Screws are also used to secure objects together. You can use them in screw presses, vises, and screw jacks. But their primary function is to hold objects together. Listed below are some of their main functions. When used to lift heavy loads, they can provide the required force to secure an object. Screws can be classified into 2 types: square and round. Square threads are more efficient than round ones because they apply 0deg of angle to the nut. Square threads are also stronger than round threads and are often used in high-load applications. They’re generally cheaper to manufacture and are more difficult to break. And unlike square threads, which have a 0deg thread angle, these threads can’t be broken easily with a screwdriver. A screw’s head is made of a series of spiral-like structures that extend from a cylindrical part to a tip. This portion of the screw is called the shank and is made of the smallest area. The shank is the portion that applies more force to the object. As the shaft extends from the head, it becomes thinner and narrow, forming a pointed tip. The head is the most important part of the screw, so it needs to be strong to perform its function. The diameter of the screw shaft is measured in millimeters. The M8 screw has a thread pitch of 1.25 mm. Generally, the size of the screw shaft is indicated by the major and minor diameter. These dimensions are appended with a multiplication sign (M8x1).
Applications
The design of screws, including their size and shape, determines their critical rotating speeds. These speeds depend on the threaded part of the screw, the helix angle, and the geometry of the contact surfaces. When applied to a screw, these limits are referred to as “permissible speed limits.” These maximum speeds are meant for short periods of time and optimized running conditions. Continuous operation at these speeds can reduce the calculated life of a nut mechanism. The main materials used to manufacture screws and screw shafts include steel, stainless steel, titanium, bronze, and brass. Screws may be coated for corrosion resistance, or they may be made of aluminium. Some materials can be threaded, including Teflon and nylon. Screw threads can even be molded into glass or porcelain. For the most part, steel and stainless steel are the most common materials for screw shafts. Depending on the purpose, a screw will be made of a material that is suitable for the application. In addition to being used in fasteners, screw shafts are used in micrometers, drillers, conveyor belts, and helicopter blades. There are numerous applications of screw shafts, from weighing scales to measuring lengths. If you’re in the market for a screw, make sure to check out these applications. You’ll be happy you did! They can help you get the job done faster. So, don’t delay your next project. If you’re interested in learning about screw sizing, then it’s important to know the axial and moment loads that your screws will experience. By following the laws of mechanics and knowing the load you can calculate the nominal life of your screw. You can also consider the effect of misalignment, uneven loading, and shocks on your screw. These will all affect the life of your screw. Then, you can select the right screw.
EP planetary winch gearbox with motor,mixer ratio gear planetary gearbox,gearbox speed transmission heavy equipment
ep300 series gearbox
Applications
Indutry, chemical, oil, mine and all transmission solutions!
Housing material
HT250 high-strength cast iron
Housing hardness
HBS190-240
Gear material
20CrMnTi alloy steel
Surface hardness of gears
HRC58°~62 °
Gear core hardness
HRC33~40
Input / Output shaft material
42CrMo alloy steel
Input / Output shaft hardness
HRC25~30
Machining precision of gears
accurate grinding, 6~5 Grade
Lubricating oil
GB L-CKC220-460, Shell Omala220-460
Heat treatment
tempering, cementiting, quenching, etc.
Efficiency
94%
Noise (MAX)
60~68dB
Temp. rise (MAX)
40ºC
Temp. rise (Oil)(MAX)
50ºC
Vibration
≤20µm
Backlash
≤20Arcmin
Screw Shaft Types
If you’re looking for a screw shaft, but aren’t sure which type to buy, you’re in luck. In this article, we’ll talk about the different types, including Threaded shank, Round head, and Machined. Once you’ve read it, you’ll know which type to buy. Then, you can decide whether you want a ball screw nut or a threaded shank.
Machined screw shafts
Besides the standard stainless steel shaft, manufacturers also provide a variety of other materials, such as titanium, bronze, and brass. In addition to stainless steel, manufacturers also provide a variety of top-coating options, including zinc, brass, and chromium. Aluminum screws are not particularly durable and are easily affected by weather. Most screw shafts feature self-locking mechanisms. They are especially useful in C-clamps, vises, and screw-top container lids. For applications where accuracy is vital, a ball screw shaft needs to be annealed. A heat treatment can be performed on the ball screw shaft to ensure that both ends are heated evenly. In this process, the shaft will be more durable, while maintaining its high-precision properties. These screw shafts are a key component in computer-controlled motion-control systems, wire bonding, and other industries that require high-precision and high-quality performance. Depending on the material used, screw shafts can be made of stainless steel or titanium. High-precision CNC machines and lathes are typically used to manufacture screw shafts. Various shapes and sizes are available, each with a specific application. Whether you need a small or large screw, you can find 1 to fit your needs. And since each size requires a different material, your choice of material is important as well. In general, the materials used for machining screw shafts are steel, stainless steel, titanium, brass, bronze, and aluminum. Metals that resist corrosion are also commonly used. Other materials for screw shafts are Teflon, nylon, and nylon. You can also find threaded screw shafts in materials such as porcelain, glass, and ceramic. If you want to use your screws in a unique material, consider purchasing a customized one.
Ball screw nuts
If you have a screw shaft, the last thing you want to worry about is the ball nut slipping off. To prevent this, you can place a temporary stop in the shaft’s grooves to ensure that the ball nut does not slide off. When you remove the stop, you can then install the ball screw nut. But, before you can install the ball screw nut, you have to make sure that you have a good grip on the shaft. When selecting ball screw nuts, it’s important to consider how much preload you need to apply to avoid excessive backlash. Preloading eliminates this problem by making the ball nut compact. It also prevents backlash, which is lost motion caused by clearance between the ball and nut. Backlash disrupts repeatability and accuracy. This is where spacer preloading comes in. You can insert a spacer between the 2 ball nuts to transmit the force to the nut. However, you should keep in mind that this method reduces the load capacity of the ball screw. The critical speed of a screw is the maximum rotating speed before it whips. This critical speed is influenced by several factors, including the diameter of the screw shaft, the number of support elements, and the material. By adjusting these factors, you can reduce the number of components used and the amount of time it takes to assemble the screw shaft. In addition, you can also reduce the number of components and avoid stacking tolerances. However, the critical speed of plastic nuts is limited due to sliding friction. The ball screw nut has several characteristics that make it unique. Its most prominent feature is the presence of ball bearings. These balls help reduce friction between the screw nut and the shaft. Without ball bearings, the friction would be too high to function properly. Another important characteristic is the groove profile of the nut and ball. These 2 features ensure that the ball and the nut meet at 2 points. You’ll be amazed by the results of the work of these ball screw nuts.
Threaded shank
Wood screws are usually not fully threaded because the shank has an unthreaded portion at the top. This shoulder part forces the screw to compress 2 pieces of wood, which prevents the screw from overheating and compromising the materials strength. As the screw is threaded partially up, it is not as difficult to remove as a fully threaded screw. However, it is important to note that a wood screw will not hold as tightly as 1 with a fully threaded shank. In addition to being universal, screw threads can be of different sizes. For example, a M8 screw has a thread pitch of 1.25 mm. To avoid confusion, screw thread pitches are commonly given with a multiplication sign. For example, M8x1 means that the screw is 8 mm in diameter but has a thread pitch of 1 mm per 360-degree rotation. Those who are not familiar with these dimensions may find it confusing. The OD of the threaded portion of a bolt is generally smaller than the OD of the nut. If the shank is too deep for the nut to fit, the threads may bottom out. This is why it’s important to use a thread-cutting bit with a small thread diameter. You can use a micrometer or caliper to measure the thread diameter. This tool will also allow you to easily identify which screw size fits where and how well. The metric system is the most widely used. Fasteners with DIN numbers are generally metric in size. This makes them very useful for industrial settings. You can find metric-sized screws anywhere, as long as you buy them from a reputable manufacturer. These fasteners also come with a dog point, which is used for safety wire. If the screw needs to be replaced, the shank can be drilled with a hole for a safety wire or for a dog-point.
Round head
A round head screw is the most common type used for machine screws. Other common types include truss head, flat head, and hexed head. Each has a different profile and are used for different purposes. A round head screw is typically wider than a flat or a hexed head, and has a slightly rounded surface. These screws are useful for projects involving sheet metal or sheet-metal parts. Round heads are usually slightly wider than a hex head screw, and they may also be used as a substitute for washers in certain applications. However, truss heads are not necessary for every project. A wood screw has a smooth shank that protrudes above the surface of the material it is attaching. A metal screw has a threaded shaft that is fully threaded from head to point, and a fully threaded shaft provides more bite. Two common head styles are round head and pan head. If the task requires the screw to be flush or countersunk, the round head will be the best choice. Another type is the Reed & Prince screw drive. These are similar to Phillips screws but have a 75-degree V shape. They are commonly used in marine hardware and are also known as BNAE NFL22-070. This type is also used for steel plate hangers. In addition to round head and pan head screws, there are a variety of other screw types. You can even get a head with a slotted head if you know where to look. Screw diameters are specified according to the ISO 261 or ISO 262 standards. An M8 screw has a diameter of 8.25 mm. The M8 screw has a pitch of 1.25 mm, which is equivalent to 1 mm per 360 degrees. There are several other standard screw sizes and thread diameters available. You can find them all by consulting the relevant standards. But remember, the metric system is the most popular.
Self-locking mechanism
A self-locking mechanism for a screw shaft is a device that secures the screw to its supporting member in a failure position. The locking mechanism provides a positive connection between the screw shaft and the control surface during normal operation, and locks the screw to its supporting member when the screw fails. Previous attempts to solve this problem have typically used secondary nuts with free play on the screw, which were intentionally designed to jam when loaded. However, such a device can be unreliable, which is why the present invention offers a more robust and reliable locking mechanism. The self-locking function of a screw depends on several factors, including its pitch angle and the coefficient of friction of the threads. The angle of friction must be less than the tangent of the material pairing to prevent untightening of the screw. Screws with self-locking mechanisms have an efficiency e lower than 50%, which is less than half. Self-locking screws also have the benefit of being less efficient than a standard screw. Unlike a normal screw, a self-locking screw can be turned in either direction. The nut 22 rotates with the screw shaft, and the member 23 is translated in an axial direction. Regardless of the direction of the rotation of the screw, this axial translation will result in the opposite moment to that input moment. While screw self-locking mechanisms are typically less expensive, they are more reliable and durable. Another important feature of self-locking screws is that they are not susceptible to independent loosening. The screw cannot rotate without a certain amount of torque. In addition, a self-locking screw shaft must have a small wedge with a smaller half-angle than the arctangent of the static friction. This means that the torque applied by the driver must be greater than the torque needed to overcome the friction.